• Title/Summary/Keyword: Alternative material

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Heat treatment effect on synthesis of mesoporous silica (Mesoporous Silica의 제조에 열처리가 끼치는 영향)

  • Park, Kyu-Sung;Kim, Duk-Su;Kim, Il-Doo;Kim, Ho-Gi
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.07b
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    • pp.1113-1115
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    • 2002
  • Mesoporous silica, MCM-41, was synthesized by sol-gel method. The organic structure-directing agent must be removed to make the desired proes. To achieve this, alternative calcination method using microwave oven was adapted to this removal stage. Microwave calcination was shown to provide a novel, rapid and inexpensive method of praparing nanoporous material. It was studied how the porous structure, surface area and pore size distribution were changes under microwave calcination.

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A Study on Mortar Strength as Slag Sand Characteristics (슬래그 모래특성에 따른 모르터의 강도에 관한 연구)

  • 박정우;백민수;김성식;임남기;정재동;정상진
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.10a
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    • pp.383-388
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    • 2000
  • In these days, there are out of natural sands in the construction field. It is required that development of substitute material for natural material. The blast-furnace slag could be a good alternative material in this situation. It can help resource recycling and the protection of environment. This study presents that the strength properties of mortar using air-cooled blast-furnace slag sand and water-cooled blast-furnace slag sand. The mixing design of this study have a few factors, three type of unit water, four types of W/C, five types of substitution rate. When air-cooled furnace slag sand used in mortar, as substitution rate is higher, 3, 7-days compression strength and flexural strength are going up. But, in case of water-cooled furnace slag sand mortar, strengths are going down.

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A Study on the Material Properties of Grey Cast Iron for Cylinder Liner Treated by Thermo Plastic Deformation Process (열소성변형공정을 시행한 회주철제 실린더 라이너의 재료물성에 관한 연구)

  • Kim Tae-Hyoung;Kim Jong-Ho
    • Journal of Advanced Marine Engineering and Technology
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    • v.29 no.6
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    • pp.671-677
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    • 2005
  • In internal combustion engines the usual material for the cylinder liner is because of its good wear resistance Apparently this wear resistance arises from the at iron to form a hard glazed surface when under sliding friction. When the cylinder liner wear limits, it shall be replace with new one according to the classification soci manufacturer's standards. However, adoption of alternative repairing method such a metalizing, thermo plastic deformation process became inevitable taking enormous cost renewal into consideration. In this paper. the material properties of cylinder liner of grey discussed on the basis of the results of experimental work of the thermo plastic deformation the worn out cylinder liner made of grey cast iron.

Enhancement of Rubber Gasket Material for Pole Transformer (주상변압기 밀봉재질 개선을 위한 수명시험 방법)

  • Song, Dong-Soo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.10
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    • pp.1770-1775
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    • 2010
  • An acceleration life test for rubber gasket of pole transformer was performed. The Arrhenius method was applied as an accelerated degradation test. The failure mode was considered as an elongation, and the failure mechanism is counted as a heat. It is found that both the current material(NBR: Nitrile Butadiene Rubber) and recommended alternative material(HNBR: Hydrogenated Nitrile Butadiene Rubber) have the same Weibull distribution as a life characteristic. For life expectation 95% reliability level of characteristic life is used at using temperature. The test results for NBR and HNBR are 7.7 years and 28.0 years on $50^{\circ}C$ of using temperature, respectively.

Phase transition characteristics of As-doped $Ge_1Se_1Te_2$ film (As을 첨가한 $Ge_1Se_1Te_2$ 박막의 상변화 특성연구)

  • Kim, Jae-Hoon;Kim, Hyun-Goo;Chung, Hong-Bae
    • Proceedings of the KIEE Conference
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    • 2008.07a
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    • pp.1287-1288
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    • 2008
  • In the past work, we showed that $Ge_1Se_1Te_2$ thin films provide a promising alternative for PRAM applications to overcome the problems of conventional $Ge_2Sb_2Te_5$ PRAM devices. However, $Ge_1Se_1Te_2$ thin films were unstable at SET and RESET process. Because of unstable state and its melting temperature, we alloyed As for 5wt%, 10wt% and 15wt% respectively. The phase transition temperature of $Ge_1Se_1Te_2$-only thin film is found to be 213$^{\circ}C$ while As 10wt% alloyed $Ge_1Se_1Te_2$ showed phase transition at 242$^{\circ}C$ with more stability.

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A Study on Radiation Shielding Materials for Protective Garments using Monte Carlo Simulation (몬테카를로 시뮬레이션을 이용한 보호복용 방사선 차폐 소재 연구)

  • Bae, Manjae;Lee, Hyungmin
    • Journal of Korean Society for Quality Management
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    • v.43 no.3
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    • pp.239-252
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    • 2015
  • Purpose: Lead has been widely used in radiation shielding for its low price and high workability. Recently in several europe countries, use of lead was banned for environmental issues. Also lead can cause health problems like alergies. Alternative materials for lead are highly required. The purpose of this study was to propose lead free radiation shielding material. Methods: Research of radiation shielding in Korea is not easy for certain limits such as radiation materials, experimental facilities and places. The collected data through the research were simulated using MCNPX. The simulation tools used for this study were utilized Monte Carlo method. Results: we suggest new design of lead free radiation shielding material using MCNPX code comparing shielding performance of new composite materials to lead. Conclusion: This newly introduced nano-scale composite of metal and polymer makes new chance for highly lightened radiation protective garments with endurable shielding performance.

Design of Air-Conditioner Frame Structure Using TRIZ Based Contradiction Analysis (트리즈를 이용한 에어컨디셔너 프레임구조 설계)

  • Choi, Ha-Young;Jeong, Yiemoon;Lee, Jongsoo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.6
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    • pp.961-967
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    • 2012
  • The metal is frequently used in the air-conditioner frame, which must have the durability from the various external environments, but has difficulties in being manufactured for many complex shapes. On the other hand, the plastic, used as a material of injection molding, enables the realization of various shapes and the mass-production of complex ones and leads low production cost. As the air-conditioner frame becomes increasingly complex and detailed, the plastic material is highlighted as an alternative for the frame. But the product molded by plastic with a complex shape might have a noise problem. Therefore this study attempts to design the product through TRIZ in order to reduce the noise of the air-conditioner with the frame of plastic material.

Study on Electrochemical Polishing for Stainless Steel 300 Series using Micro Pulse Current (미세 펄스전원을 이용한 스테인레스강 300 계열의 전기화학연마)

  • 이동활;박정우;문영훈
    • Transactions of Materials Processing
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    • v.12 no.4
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    • pp.388-393
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    • 2003
  • Electrolytic polishing is the anodic dissolution process in the transpassive state. It removes non-metallic inclusions and improves mechanical and corrosion resistance of stainless steel. Electrolytic polishing is normally used to remove a very thin layer of material from the surface of a metal object. An electrolyte of phosphoric acid 50% in vol., sulfuric acid 20% in vol. and distilled water 30% in vol. has been used in this study. In the low current density region, there can be found plateau region and material removal process and leveling process occur successively. In this study, an electrochemical polishing process using pulse current is adopted as a new electrochemical polishing process. In electrochemical machining processes, it has been found that pulse electrochemical processes provide an attractive alternative to the electrochemical processes using continuous current. Hence, this study will discuss the electrochemical polishing processes in low current density region and pulse electrochemical polishing.

Application of Pseud-superplastic PM Process to Ti-Al Intermetallic Compound for MEMS Parts

  • Miyano, Naoki;Kumagai, Yusuke;Yoshimoto, Masayoshi;Nishimura, Yuta;Tanaka, Shigeo;Ameyama, Kei
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1292-1293
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    • 2006
  • A non-equilibrium powder metallurgy processing such as an MA/SPS (Mechanical Alloying / Spark Plasma Sintering) process is examined in a Ti-48moll%Al. TiAl intermetallic compound is a potential light-weight/high-temperature structural material. One of the major problems, however, limiting the practical use of the material is its poor workability. From this point, the powder metallurgy (PM) processing route has been attractive alternative of the conventional processing for such material The MA/SPS process is able to apply to a LIGA process. Optimization of the pseudo-superplasticity enables to fabricate micro-parts made of fine grained ceramics composites of TiAl by the LIGA process.

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Modelling of concrete structures subjected to shock and blast loading: An overview and some recent studies

  • Lu, Yong
    • Structural Engineering and Mechanics
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    • v.32 no.2
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    • pp.235-249
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    • 2009
  • The response of concrete structures subjected to shock and blast load involves a rapid transient phase, during which material breach may take place. Such an effect could play a crucial role in determining the residual state of the structure and the possible dispersion of the fragments. Modelling of the transient phase response poses various challenges due to the complexities arising from the dynamic behaviour of the materials and the numerical difficulties associated with the evolving material discontinuity and large deformations. Typical modelling approaches include the traditional finite element method in conjunction with an element removal scheme, various meshfree methods such as the SPH, and the mesoscale model. This paper is intended to provide an overview of several alternative approaches and discuss their respective applicability. Representative concrete material models for high pressure and high rate applications are also commented. Several recent application studies are introduced to illustrate the pros and cons of different modelling options.