• Title/Summary/Keyword: Alternative coating

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New Repair Technologies for 7FA/FA+ Class Stage 1 Buckets (7FA/FA+급 1 단 버켓 위한 신정비기법 개발)

  • Kang, Sin-Ho;Chung, Kil-Jin;Kim, Dae-Eun
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.2205-2210
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    • 2003
  • The 1st stage bucket of the 170MW simple cycle gas turbine is one of the components that is normally run in exposed state at the highest thermally stressful environment while the turbine is operating. After certain period operation, various type of damages are easily found and the damages are identified as due to the turbine operating mode of which the demand of the electricity power is very peaking and cyclic. Since this trend is more evident at some part of power plants in Korea and it has caused higher scrap rate of the bucket at the first repair interval than other country. Therefore, demand for the higher capability and alternative technologies which allow salvaging more buckets and preventing from severe damages is always high. In this study, a review and estimation of the repair technologies for the past 5 years to present have been conducted and show results.

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The Research of Scratch Characteristics For Non-Vinyl Pre-Coated Metal Sheet (Non-Vinyl Pre-Coated Metal의 스크래치 특성에 관한 연구)

  • 김동환;조형근;김병민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.874-877
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    • 2000
  • Pre-coated sheet materials are a cost-effective and environmentally attractive alternative to conventional sheet materials coated after forming. At present but the high scratch sensitivity of coating used for pre-coated metal sheet is a major limitation to use of these materials. Because of high scratch sensitivity, products made by pre-coated metal sheet are not formed by conventional design method. This study has been performed to investigate scratch characteristic of non-vinyl pre-coated metal (PCM) sheet. Using the simple U-bending test equipment, three non-vinyls PCM's were tested. This paper provides the results of bending tests showing the influence of sheet surface texture, tool material and process conditions. It was found that the influence of punch, die clearance and tool material had an effect upon the scratch characteristic.

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TAPERED TUBULAR STEEL POLE FOR CABLE HEAD (케이블헤드 설치용 관형지지물)

  • Park, Tae-Dong;Kwon, Hyeog-Mun
    • Proceedings of the KIEE Conference
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    • 1997.11a
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    • pp.158-160
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    • 1997
  • WHEN IT IS REQUIRED TO CONNECT OVERHEAD TRANSMISSION LINE WITH UNDERGROUND CABLE, PREVALENT METHOD WAS TO USE CABLE HEAD TYPICALLY MADE OF LATTICE STEEL STRUCTURE. BUT IN VIEW OF THE INCREASING DEMAND THAT STEEL STRUCTURE INSTALLED IN URBAN AREA AND/OR RESIDENTIAL AREA NEED TO MATCH WITH ENVIRONMENTAL SURROUNDINGS, THE UNSHAPELY LARGE-SIZED LATTICE STEEL STRUCTURE CAN NOT BE A PROPER ONE BECAUSE THAT IT IS NOT WELCOMED BY THE RESIDENTS AND ACCORDINGLY ITS INSTALLATION TENDS TO CONFRONT WITH CIVIL PETITION. AS AN ALTERNATIVE METHOD TO SETTLE AFOREMENTIONED UNFAVOURABLE SITUATION WE MAY BE UNDER, WE AR INTENDING TO DEVELOP THE CABLE HEAD MADE OF TAPERED TUBULAR STEEL POLE AND TO PUT IT TO PRACTICAL USE. THE ADVANTAGE WE CAN TAKE OF THE TAPERED TUBULAR STEEL POLE IS THAT IT CAN BE INSTALLED IN A VERY LIMITED SPACE MAXIMIZING THE UTILITY VALUE OF THE LAND AND THAT ITS SMART SHAPE WITH COLOUR COATING IN CONSIDERATION OF AESTHETIC AESTHETIC CAN BE IN GOOD HARMONY WITH THE SURROUNDINGS.

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An Integrated Robot-Trajectory-Planning Scheme for Spray Painting Operations (스프레이 페인팅 작업을 위한 일관화된 로보트 궤적계획법에 관한 연구)

  • Suh, Suk-Hwan;Woo, In-Kee
    • IE interfaces
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    • v.3 no.2
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    • pp.23-38
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    • 1990
  • The use of robots for painting operations is a powerful alternative as a means for automation and quality improvement. A typical method being used for motion planning of the painting robot is to guide the robot along the desired path : the "lead-through" method. Although this method is simple and has been widely used, it has several drawbacks a) The robot cannot be used during the teaching period, b) A human is exposed to a hostile environment, c) The motions taught are, at best, human's skill level. To deal with the above problems, an integrated robot-trajectory planning scheme is presented. The new scheme takes CAD data describing the shape and geometry of the objects, and outputs an optimal trajectory in the sense of coating thickness and painting time. The purpose of this paper is to investigate theoretical backgrounds for such a scheme including geometric modeling, painting mechanics and robot trajectory planning, and develop algorithms for generating spray gun paths and minimum-time robot trajectories. Future study is to implement these algorithms on an workstation to develop an integrated software system ; ATPS(Automatic Trajectory Planning System) for spray painting robots.

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An alternative electrochemical zinc coating to chromate treatment of Mg alloy substrate (마그네슘합금 상의 크로메이트 대체를 위한 전기화학적 아연코팅)

  • Kim, Hyeong-Chan;Kim, Yeong-Seok;Han, Seong-Ho;Lee, Sang-Jun;Jeon, Dong-Sul;Choe, Heon-Su
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2009.05a
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    • pp.132-132
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    • 2009
  • 마그네슘 합금은 비강도, 전동감쇠능 등 여러 장점으로 인하여 모바일 제품, 자동차 항공기 등 여러 영역에서 사용되고 있다. 하지만 내부식성 문제로 인하여 사용이 제한되고 있는 실정이다. 마그네슘 합금의 표면 처리는 기존에 전해 및 무전해 도금, 양극산화, 화성처리 등의 방법의 있으나 일반적으로 화성처리인 3가 크로데이트 후 도장 공정이 내식성 증가를 위해 적용되고 있다. 본 연구에서는 전기화학적인 방법으로 3가 크로메이트를 대체할 수 있는 친환경적이고 경제적인 아연 코팅을 마그네슘합금(AZ91) 소재에 생성시켰다. 표면특성 및 전기화학적인 분석은 SEM, EDX, XRD, potentiostat/galvanostat을 이용하였다.

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Feasibility Study on the Development of Alternative Methods for the Treatment of TRISO Fuels

  • Lee Jong-Hyeon;Shim Joon-Bo;Ahn Byung-Gil;Kwon Sang-Woon;Kim Eung-Ho
    • Proceedings of the Korean Radioactive Waste Society Conference
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    • 2005.06a
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    • pp.352-361
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    • 2005
  • In this study, conventional head-end processes of spent TRISO fuel have been reviewed to develope more effective treatment methods. The main concerns in the TRISO treatment are to effectively separate the carbon and SiC contained in the TRISO particles. The crush-burn scheme which was considered in the early stages of the development has been replaced by the crush-leach process because of $^{14}C$ problems as a second waste during the process. However there are still many obstacles to overcome in the reported processes. Hence, innovative thermomechanical concepts to breach the coating layers of the TRISO particle with a minimized amount of second waste are proposed in this paper and their principles are described in detail.

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Insulation Performance Evaluation of the Curtain Wall Anchoring Unit by 3D Heat Transfer Simulation and Life Cycle Cost Analysis (3차원 전열해석 및 생애비용 분석을 통한 커튼월 앵커링 유닛의 단열성능 향상 방안 평가)

  • Kang, Seung-Hee;Song, Seung-Yeong
    • Journal of the Korean Solar Energy Society
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    • v.23 no.4
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    • pp.63-70
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    • 2003
  • It is very important to improve the insulation performance of curtain wall anchoring unit since it is composed of materials with high thermal conductivity, such as aluminium, steel and so on. This study aims to evaluate the heating energy performance and economical efficiency of various alternatives which are different in position and material of insulation. As results, alternative of inserting the urethane washer & pad and coating the anchoring unit with urethane foam can improve the heating energy performance and L.C.C(Life Cycle Cost) by 6.33% and 0.95%, respectively, as compared with the existing case.

Determination of Mechanical Properties for Coating Layer of Galvannealed Sheet Steel using Nano-indentation and FEM (나노인덴테이션 시험과 유한요소해석을 이용한 합금화 온도별 GA강판의 코팅층 체적 거동 결정)

  • Jeon S. J.;Lee J. M.;Kim B. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.389-392
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    • 2005
  • In the modern days, a galvannealed sheet steel(GA) instead of a cold rolled steel sheet has been widely used as an alternative to extend the life of automotive body. Accordingly, the mechanical properties of GA for automobiles were taken Into account and studied by comparing with the temperature variation on annealing in this study. To clarify the effect of surface features in the mechanical properties of GA, the several tests such as nanoindentation and FE-analysis were executed. For this goal use is made of the method of neural networks. The developed neural networks apply also to obtain reliable mechanical properties of the thin films. Load-displacement curve was computed by the analysis procedure and compared with experimental results.

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The Evaluation of the Packaging Properties and Recyclability with Modified Acrylic Emulsion for Flexible Food Paper Coating (유연 종이 식품 포장재의 개질 아크릴 에멀젼 코팅 특성 및 재활용성 평가)

  • Myungho Lee;In Seok Cho;Dong Cheol Lee;Youn Suk Lee
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.29 no.3
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    • pp.153-161
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    • 2023
  • The worldwide effects of COVID-19 have led to a surge in online shopping and contactless services. The consumption pattern has caused the issues such as the environmental pollution together with the increase of plastic waste. Reducing the reliance on the petroleum based plastic use for the package and replacing it with environmentally friendly material are the simple ways in order to solve those problems. Paper is an eco-friendly product with high recyclability as the food packaging materials but has still poor barrier properties. A barrier coating on surface of the paper can be achieved with the proper packaging materials featuring water, gas and grease barrier. Polyethylene (PE) or polypropylene (PP) coatings which are generally laminated or coated to paper are widely used in food packaging applications to protect products from moisture and provide water or grease resistance. However, recycling of packaging containing PE or PP matrix is limited and costly because those films are difficult to degrade in the environment. This study investigated the recyclability of modified acrylic emulsion coating papers compared to PE and PP polymer matrixes as well as their mechanical and gas barrier properties. The results showed that PE or modified acrylic emulsion coated papers had better mechanical properties compared to the uncoated paper as a control. PE or PP coating papers showed strong oil resistance property, achieving a kit rating of 12. Those papers also had a significantly higher percentage of screen reject during the recycling process than modified acrylic coated paper which had a screen rejection rate of 6.25%. In addition an uncoated paper had similar value of a screen rejection rate. It may suggest that modified acrylic emulsion coating paper can be more easily recycled than PE or PP coating papers. The overall results of the study found that modified acrylic emulsion coating paper would be a viable alternative to suggest a possible solution to an environmental problem as well as enhancing the weak mechanical and poor gas barrier properties of the paper against moisture.

The Reactivity of Different Polyols for Paint to Polyisocyanate (도료용 폴리올 종류에 따른 폴리이소시아네이트와의 반응성)

  • Seo, Seok-Hwan;Suh, Cha-Soo;Park, Jin-Hwan
    • Applied Chemistry for Engineering
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    • v.19 no.4
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    • pp.388-396
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    • 2008
  • 2 Components polyurethane coatings are widely used for the industrial coating in general because of its excellent film performance and the workability which were brought by the 3 dimensional cross linked chain structures being formed after the reaction between polyol and polyisocyanate. 2 components polyurethane can be classified into alkyd polyol, polyester polyol, acrylic polyol and polyester modified acrylic polyol depending on where it is used. This research was conducted under the conditions below; different chemical compositions of resin for paint, set the same conditions of viscosity, thinner and acid value, set alternative polyols, OH values and catalysts, set alternative polyisocyanate hardeners of the paint, measure the reaction rates and dynamic mechanical characteristics using RPT-3000, Rotation Rheometer, DMA and FTIR. The research found that the reactivity between polyol and isocyanate influences the film performance and workability depending on the catalysts, OH values and chemical compositions. We find out that different reaction rate of acrylic polyol and polyester modified acrylic polyol with poly-isocyanate is not influenced on temperature and catalyst. In addition, reaction speed of high hydroxyl content polyol is faster than low hydroxyl equivalent. These results can improve difficult working condition to apply urethane coating.