• Title/Summary/Keyword: Alternative Production System

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A study on Material Flow Improvement of Multiproduct Flow Line Production System (다품종흐름생산 시스템의 물류개선에 관한 연구)

  • Lee, Hwa-Ki;Seong, Youn-Ho
    • IE interfaces
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    • v.6 no.1
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    • pp.99-112
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    • 1993
  • This study deals with analysis of material from in Tube manufacturing line. This line is a multi product flow ship type production line, which consists of 5 steps of work station. Some work stations involve in unnecessary moving activities of workers and much work in-process storage due to the non-systematic material flow with respect to the different lot size production of multi-items. To improve productivity for this line, one alternative is considered such as grouping two work stations by using GT and JIT concepts. Also, feasibility analysis for this alternative is performed using and simulation model built by SIMAN IV simulation language.

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Biomass Production Potential of Chlorella vulgaris Under Different CO2 Concentrations and Light Intensities

  • Lee, Chang-Min;Kim, Mi-Jeong;Sanjay, Kumar;Kwag, Jung-Hoon;Ra, Chang-Six
    • Journal of Animal Science and Technology
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    • v.53 no.3
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    • pp.261-268
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    • 2011
  • The increasing demand of the crops (soybean and corn) for biofuel production has increased the focus of the animal nutritionists to look for alternative feeds, which are economic and environmental friendly. To identify microalgae as suitable candidate as an alternative feed, growth response of Chlorella vulgaris was studied under varying concentrations of carbon dioxide (0.07, 1.4, 3.0 and 5.0%) and photon densities (39.19, 72.97, 105.41, 116.22, 135.14, $175.68\;{\mu}mol/m^2/s$) by employing a photo-bioreactor. Swine wastewater was also investigated as nutritional source to economize the biomass production. Results showed that the higher biomass production was found to be at 3.0% $CO_2$ compared to other $CO_2$ concentrations. However, no difference in biomass production was found at $105.41\;{\mu}mol/m^2/s$ and above photon densities with 12 h of photoperiodicity. It was observed that C. vulgaris could easily grow in 200 times diluted swine wastewater and growth was found to be similar with that of artificial medium. Provided the conducive conditions for optimal growth, it has also the potentiality of depleting ammonia nitrogen ($NH_4$-N) and orthophosphate ($PO_4^{3-}$-P) completely from the wastewater after 3~4 days of cultivation. Thus, growing C. vulgaris would not only solve the problem of animal feed, but also help in biological $CO_2$ mitigation and wastewater treatment.

Evaluation of DBR system in a serial production line (직렬 생산라인에 대한 DBR 방식의 평가)

  • Go Si Geun
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2002.05a
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    • pp.470-475
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    • 2002
  • An alternative to traditional production planning and control systems such as MRP and JIT is the drum-buffer-rope (DBR). Using the DBR system, companies can achieve a large reduction of work-in-process (WIP) and finished-goods inventories (FGI). significant improvement in scheduling performance, and substantial earnings increase. The purpose of this paper is to analyze the effect of the DBR system in a serial production line. Using Markov process, we modeled a DBR system with three stages. For the model developed we analyze the system characteristics and then present an optimization model for system design. The system performance is also analyzed through sensitivity analysis.

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Implementation of DBR System in a Serial Production Line with Three Stages (세 단계로 이루어진 직렬 생산라인에 대한 DBR(Drum-Buffer-Rope) 방식의 적용)

  • Koh, Shie-Gheun
    • Journal of Korean Institute of Industrial Engineers
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    • v.28 no.4
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    • pp.344-350
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    • 2002
  • An alternative to traditional production planning and control systems such as MRP and JIT is the drum-buffer-rope(DBR). Using the DBR system, companies can achieve a large reduction of work-in-process (WIP) and finished-goods inventories (FGI), significant improvement in scheduling performance, and substantial earnings increase. The purpose of this paper is to analyze the effect of the DBR system in a serial production line. Using Markov process, we modeled a DBR system with three stages. For the model developed, we analyze the system characteristics and then present an optimization model for system design. The system performance is also analyzed through sensitivity analysis.

A Multi-objective Production Planning Model in a Flexible Manufacturing System Using Multiple Criteria Analysis (다기준(多基準) 분석(分析)을 이용(利用)한 유연생산(柔軟生産)시스템에서의 다목적(多目的) 생산계획(生産計劃) 모형(模型)에 관한 연구(硏究))

  • Lee, Yeong-Gwang
    • Journal of Korean Society for Quality Management
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    • v.20 no.1
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    • pp.126-135
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    • 1992
  • The decision making process for production planning in FMS usually involves multiple conflicting objectives and criteria. This study consists of prescreening and analytical phase. In the prescreening phase, criteria are used to reduce the set of alternative system configuration down to a small number of candidates. After this phase, a multiobjected programming model is formulated for each remainning configuration.

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Production Planning and Order Receiving System for Capable-To-Promise in Supply Chain Management (SCM을 위한 납기확약기반 생산계획 및 수주시스템)

  • Kim, Nae-Heon;Noh, Seung-Jong;Wang, Gi-Nam;Rim, Suk-Chul
    • IE interfaces
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    • v.13 no.3
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    • pp.396-404
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    • 2000
  • For most order-based production, it is important to meet urgent orders from important customers while maintaining high on-time delivery rate for successful supply chain management. In this paper, we propose an approach and a structure of planning system to implement Capable-To-Promise which promises the delivery time to the received order. We suggest and compare a few alternative order receiving policies for CTP.

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Thrust Force Estimation using Flexible Neural Networks

  • Kim, Myeong-Hee;Shigeyasu Kawaji;Masaki Arao
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.47.1-47
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    • 2001
  • The drilling process has a great importance for the production technology due to its widerspread use in the manufacturing industry. In order to enhance a maximum production rate and prevent the drill from the damage, it is important to monitor and control the drilling system. Thrust force and cutting torque are the main output variables in the design of drilling control systems. In this paper, an alternative estimation method of thrust force by using flexible neural networks is proposed. Flexible neural network uses the sigmoid activation function with adjustable parameter in order to enhance the approximation accuracy ...

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A Study on the theory and cases of Constructability for Building Projects -With Case Study Application in Japan- (건설공사의 Constructability 이론과 적용사례에 관한 연구 - 일본의 사례연구를 중심으로 -)

  • Kim, Jin-Ho;Lim, Nam-Gi
    • Journal of the Korea Institute of Building Construction
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    • v.2 no.2
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    • pp.157-164
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    • 2002
  • In this study, attempts to analyze the case study of production design were carried out through: 1) exploration of the factors influencing the interface between architectural and production design phases; 2)application of precast technologies. Building design and construction planning in Japan may be characterized by ample use of Production Design which extends over the whole projects phases. Taking a composite construction system for apartment buildings which allow for alternative combination of different technologies as a case study object, three projects have been chosen to analyze actual process of determining product sub-system and their specification. And the expectancies of this paper are that it can be used as efficient data for improvement of system to systematize Constructability(Buildability) in korea.

A study on the Cost Structure and the Revitalization of Online Audience System (랜선관객 시스템 원가 분석 및 활성화 방안 연구)

  • Ahn, Sunghun;Hue, Kwangbok;Jeong, Dalyoung
    • Journal of Korea Society of Digital Industry and Information Management
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    • v.17 no.2
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    • pp.37-45
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    • 2021
  • In this study, we want to analyze the difference in cost structure for the LAN audience system, which emerged as an alternative to the existing audience system due to the influence of Covid-19, and to analyze the utilization of the LAN audience system. To this end, the incremental cost difference between the existing audience system and the LAN audience system in the production of the broadcast program was compared and analyzed through the broadcasting production case by the actually performed LAN audience system. According to the research, the existing audience system has a linear cost structure that increases with the number of audience participants, while the LAN audience system has a calculated cost structure that gradually increases with the range of audience participants. These findings indicate that the LAN-line audience system costs more than the audience system, but the total cost is lower than the audience system for a certain number of people or more. This is a supplement to the existing audience system, which could not attract more audiences due to the lack of production costs, suggesting that the online audience system plays a role in supplementing the open broadcasting production system.

Solid Waste from Swine Wastewater as a Fuel Source for Heat Production

  • Park, Myung-Ho;Kumar, Sanjay;Ra, ChangSix
    • Asian-Australasian Journal of Animal Sciences
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    • v.25 no.11
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    • pp.1627-1633
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    • 2012
  • This study was to evaluate the feasibility of recycling the solids separated from swine wastewater treatment process as a fuel source for heat production and to provide a data set on the gas emissions and combustion properties. Also, in this study, the heavy metals in ash content were analyzed for its possible use as a fertilizer. Proximate analysis of the solid recovered from the swine wastewater after flocculation with organic polymer showed high calorific (5,330.50 kcal/kg) and low moisture (15.38%) content, indicating that the solid separated from swine wastewater can be used as an alternative fuel source. CO and NOx emissions were found to increase with increasing temperature. Combustion efficiency of the solids was found to be stable (95 to 98%) with varied temperatures. Thermogravimetry (TG) and differential thermal analysis (DTA) showed five thermal effects (four exothermic and one endothermic), and these effects were distinguished in three stages, water evaporation, heterogeneous combustion of hydrocarbons and decomposition reaction. Based on the calorific value and combustion stability results, solid separated from swine manure can be used as an alternative source of fuel, however further research is still warranted regarding regulation of CO and NOx emissions. Furthermore, the heavy metal content in ash was below the legal limits required for its usage as fertilizer.