• Title/Summary/Keyword: Alloy composition

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Effect of Plasma Electrolytic Oxidation Conditions on Oxide Coatings Properties of Die-Cast AZ91D Mg Alloy (플라즈마 전해 산화 처리조건에 따른 다이캐스트 AZ91D Mg 합금 위에 제조된 산화피막 특성)

  • Park, Seong-Jun;Lim, Dae-Young;Song, Jeong-Hwan
    • Korean Journal of Materials Research
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    • v.29 no.10
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    • pp.609-616
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    • 2019
  • Oxide coatings are formed on die-cast AZ91D Mg alloy through an environmentally friendly plasma electrolytic oxidation(PEO) process using an electrolytic solution of $NaAlO_2$, KOH, and KF. The effects of PEO condition with different duty cycles (10 %, 20 %, and 40 %) and frequencies(500 Hz, 1,000 Hz, and 2,000 Hz) on the crystal phase, composition, microstructure, and micro-hardness properties of the oxide coatings are investigated. The oxide coatings on die-cast AZ91D Mg alloy mainly consist of MgO and $MgAl_2O_4$ phases. The proportion of each crystalline phase depends on various electrical parameters, such as duty cycle and frequency. The surfaces of oxide coatings exhibit as craters of pancake-shaped oxide melting and solidification particles. The pore size and surface roughness of the oxide coating increase considerably with increase in the number of duty cycles, while the densification and thickness of oxide coatings increase progressively. Differences in the growth mechanism may be attributed to differences in oxide growth during PEO treatment that occur because the applied operating voltage is insufficient to reach breakdown voltage at higher frequencies. PEO treatment also results in the oxide coating having strong adhesion properties on the Mg alloy. The micro-hardness at the cross-section of oxide coatings is much higher not only compared to that on the surface but also compared to that of the conventional anodizing oxide coatings. The oxide coatings are found to improve the micro-hardness with the increase in the number of duty cycles, which suggests that various electrical parameters, such as duty cycle and frequency, are among the key factors controlling the structural and physical properties of the oxide coating.

A study on the Low Resistance Aluminum-Molybdenum Alloy for stretchable metallization (스트레처블 배선용 저저항 알루미늄-몰리브데늄 합금에 대한 연구)

  • Min-Jun-Yi;Jin-Won-Bae;Su-Yeon-Park;Jae-Ik-Choi;Geon-Ho-Kim;Jong-Hyun-Seo
    • Journal of the Korean institute of surface engineering
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    • v.56 no.2
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    • pp.160-168
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    • 2023
  • Recently, investigation on metallization is a key for a stretchable display. Amorphous metal such as Ni and Zr based amorphous metal compounds are introduced for a suitable material with superelastic property under certain stress condition. However, Ni and Zr based amorphous metals have too high resistivity for a display device's interconnectors. In addition, these metals are not suitable for display process chemicals. Therefore, we choose an aluminum based amprhous metal Al-Mo as a interconnector of stretchable display. In this paper, Amorphous Forming Composition Range (AFCR) for Al-Mo alloys are calculated by Midema's model, which is between 0.1 and 0.25 molybdenum, as confirmed by X-ray diffraction (XRD). The elongation tests revealed that amorphous Al-20Mo alloy thin films exhibit superior stretchability compared to pure Al thin films, with significantly less increase in resistivity at a 10% strain. This excellent resistance to hillock formation in the Al20Mo alloy is attributed to the recessed diffusion of aluminum atoms in the amorphous phase, rather than in the crystalline phase, as well as stress distribution and relaxation in the aluminum alloy. Furthermore, according to the AES depth profile analysis, the amorphous Al-Mo alloys are completely compatible with existing etching processes. The alloys exhibit fast etch rates, with a reasonable oxide layer thickness of 10 nm, and there is no diffusion of oxides in the matrix. This compatibility with existing etching processes is an important advantage for the industrial production of stretchable displays.

Study on the Composition and Crystallization of TiNi Thin Films Fabricated by Pulsed Laser Deposition in Ambient Ar Gas (Ar가스 분위기에서 PLD방법으로 제작된 TiNi박막의 조성 및 결정성에 관한 연구)

  • Cha, J.O.;Shin, C.H.;Yeo, S.J.;Ahn, J.S.;Nam, T.H.
    • Journal of the Korean Vacuum Society
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    • v.16 no.2
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    • pp.116-121
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    • 2007
  • TiNi shape memory alloy(SMA) was fabricated by PLD(plused laser deposition) using equiatomic TiNi target. Composition and crystallization of TiNi thin films which were fabricated in ambient Ar gas(200m Torr)and vacuum($5{\times}10^{-6}\;Torr$) were investigated. Composition of TiNi thin films was characterized by energy-dispersive X-ray spectrometry (EDXS) and crystallization was confirmed by X-ray diffraction (XRD). The composition of films depends on the distance between target and substrate but does not sensitively depend on the substrate temperature. It is found that the composition of films can be easily controlled when substrate is placed inside plume in ambient Ar gas. It is also found that the in situ crystallization temperature ($ca.\;400^{\circ}C$) in ambient Ar gas is lowered in comparison with that of TiNi film prepared under vacuum. The low crystallization temperature in ambient Ar gas makes it possible to prepare the crystalline TiNi thin film without contamination.

Effect of Isochronic Aging on Transformation Behavior in Ti-50.85at%Ni Alloy (Ti-50.85atNi 합금의 변태거동 및 형상기억특성 미치는 시효처리의 영향)

  • Kim, J.I.;Sung, J.H.;Kim, Y.H.;Lee, J.H.;Miyazaki, S.
    • Journal of the Korean Society for Heat Treatment
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    • v.22 no.2
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    • pp.101-107
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    • 2009
  • Effect of isochronic aging on transformation behavior of Ti-50.85at%Ni alloy were investigated by differential scanning calorimeter (DSC). The martensitic transformation temperature increases with increasing annealing temperature until reaching a maximum, and then decreases with further increasing annealing temperature. This can be rationalized by interaction between the distribution of $Ti_3Ni_4$ precipitates and Ni content in the matrix. The R-phase transformation temperature increases with increasing annealing temperature until reaching a maximum, and then decreases with a further increase of annealing temperature. This is attributed to the change of Ni content in the matrix caused by precipitation of $Ti_3Ni_4$. The occurrence of the multiple-stage martensitic and R-phase transformation is attributed to precipitation-induced inhomogeneity of the matrix, both in terms of composition and of internal stress fields.

HIGH TEMPERATURE OXIDATION OF NB-CONTAINING ZR ALLOY CLADDING IN LOCA CONDITIONS

  • Chuto, Toshinori;Nagase, Fumihisa;Fuketa, Toyoshi
    • Nuclear Engineering and Technology
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    • v.41 no.2
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    • pp.163-170
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    • 2009
  • In order to evaluate high-temperature oxidation behavior of the advanced alloy cladding under LOCA conditions, isothermal oxidation tests in steam were performed with cladding specimens prepared from high burnup PWR fuel rods that were irradiated up to 79 MWd/kg. Cladding materials were $M5^{(R)}$ and $ZIRLO^{TM}$, which are Nb-containing alloys. Ring-shaped specimens were isothermally oxidized in flowing steam at temperatures from 1173 to 1473 K for the duration between 120 and 4000s. Oxidation rates were evaluated from measured oxide layer thickness and weight gain. A protective effect of the preformed corrosion layer is seen for the shorter time range at the lower temperatures. The influence of pre-hydriding is not significant for the examined range. Alloy composition change generally has small influence on oxidation in the examined temperature range, though $M5^{(R)}$ shows an obviously smaller oxidation constant at 1273 K. Consequently, the oxidation rates of the high burnup $M5^{(R)}$ and $ZIRLO^{TM}$ cladding are comparable or lower than that of unirradiated Zircaloy-4 cladding.

Mold Filling and Mechanical Properties of Thin Sectioned Al-Si Alloy Fabricated by Lost Foam Casting Process (소실모형주조법으로 제조한 박판형 Al-Si합금에서의 주형 충전 및 기계적 성질)

  • Kim, Jeong-Min;Lee, Jae-Cheol;Choi, Jin-Young;Cho, Jae-Ik;Choe, Kyeong-Hwan
    • Journal of Korea Foundry Society
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    • v.37 no.6
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    • pp.186-192
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    • 2017
  • The lost foam casting method was used to fabricate Al-Si alloy thin sheet specimens; the effects of chemical composition and process variables on the mold filling and mechanical properties were investigated. The mold filling capability was observed to be proportional to the pouring temperature, and both the vibration imposed during the casting and the application of a pattern coating had rather negative effects. The mold filling capability also decreased with the addition of Mg or TiB. When the Mg content increased, the tensile strength of the cast alloy was enhanced, but the elongation decreased. However, after T6 heat treatment, both the strength and the elongation were improved. TiB addition for grain refining or pattern coating did not significantly affect the tensile properties.

Mass Production of Mg based Hydrogen Absorbing Alloys and Evalution of Hydrogenation and Degradation Properties by Hydriding/Dehydriding Cyclic Test (교반관법에 의한 Mg 기지 수소저항합금의 대량제조와 반복적 수소화 반응에 따른 수소화 특성 및 열화특성 평가)

  • Ha, Won;Lee, Sung-Gon;Hong, Tae-Whan;Kim, Young-Jig
    • Transactions of the Korean hydrogen and new energy society
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    • v.13 no.1
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    • pp.13-23
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    • 2002
  • Hydrogenation properties of Mg-Ni and Mg-Ti-Ni alloys were investigated by Pressure-Composition Isotherm (PCI) test. Those alloys were fabricated by a new alloying method, Rotation-Cylinder Method (RCM). The as-cast microstructure of Mg-10 mass% Ni alloy consists of an island-like hydride forming $\alpha$-Mg phase and the eutectic structure. After 350 cyclic tests, Mg-lO mass % Ni alloy was pulverized into fine particles of 100 nm. The fine particles, which have a large specific surface area, are highly reactive with hydrogen. However, extreme pulvehzation can separate Mg from $Mg_2Ni$ in the eutectic structure, so $Mg_2Ni$ of the eutectic structure cannot behave as a dissociated hydrogen supplier.

A Study on the Change of Properties of Al-bronze Due to Alloy Elements and Cooling Rate. (알루미늄청동의 합금성분 및 냉각속도에 따른 특성변화에 관한 연구)

  • Jung, Woon-Jae;Kim, Heon-Joo;Kim, Dong-Ok;Yoon, Eui-Pak
    • Journal of Korea Foundry Society
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    • v.8 no.3
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    • pp.271-281
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    • 1988
  • Al-bronze has a good mechanical property, corrosion resistance and castability, so being highlighted for the new copper alloy. So, effects of alloy composition and cooling rate in the mechaincal properties and solidification behavior have been investigated. The results obtained are as follows; 1) Change in volume on solidification is larger in metal mold casting than in sand mold casting. And it decreases by the addition of Al. 2) The mechanical property in metal mold casting is superior to the one in sand mold casting, and the inclination is obvious up to 9% Al, after heat-treatment ($885^{\circ}C$, $1.5hrs\;{\rightarrow}\;W\;{\cdot}\;Q\;{\rightarrow}\;540^{\circ}C$, 3hrs) 3) By adding Al, the mechanical property is slightly increased up to 9% Al, Above 9% Al, it is increased rapidly, and is accelerated by adding Fe. 4) Cooling rate and hardness, and grain size and cooling rate are related as follows in the range of $1100^{\circ}C$ to $1200^{\circ}C$ pouring temperature. Grain size(${\mu}m$)=$929.6422{\times}cooling\;rate(^{\circ}C\;/\;sec)^{-0.51537}$ Hardness(BHN)=$765.45713{\times}grain\;size({\mu}m)^{-0.31058}$.

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High Temperature Oxidation Behavior of the Brazed Joint in Fe-Cr-Al-Y Alloy (Fe-Cr-AI-Y합금에서 브레이징 접합부의 고온산화거동)

  • Mun, Byeong-Gi;Choe, Cheol-Jin;Park, Won-Uk
    • 연구논문집
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    • s.27
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    • pp.201-208
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    • 1997
  • To improve the joining characteristics of metallic converter substrate for exhaust gas cleaning, high temperature brazing process has been studied. In this study, the effect of chemical composition of brazing filler metal on the oxidation behavior of brazed joints was investigated closely. Brazing was carried out at $1200^\circC$ in vacuum furnace using nickel-based filler metals : BNi-5 powder(Ni-Cr-Si base alloy) and MBF-50 foil(Ni-Cr-Si-B). The MBF-50 containing 1-1.5 wt%B showed relatively poor oxidation resistance of the brazed joints compared to BNi-5, because of the faster invasion of oxygen through the Kirkendal voids along the interface of mother alloy/filler metal.

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The effect of Ca additions on the ignition and combustion behaviors of Mg alloys (Mg 합금의 발화 및 연소특성에 미치는 Ca 첨가의 영향)

  • Chung, D.S.;Cho, H.;Kim, J.K.
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.19 no.6
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    • pp.324-327
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    • 2009
  • In the present study, the effect of Ca additions on the ignition and combustion behaviors of Mg alloys has been investigated. Cracks and inclusions were observed at the free surface and interior in as-cast pure magnesium but not in Ca-bearing Mg alloys. There was a tendency that ignition temperature rapidly increased with increasing Ca content in Mg-Ca alloy. Saturated composition for increasing of ignition temperature was related with solid solubility of Ca in Ca-bearing Mg alloys. The protective oxide layers, MgO, could also be found on the combustion surface of Ca-bearing magnesium alloy.