• Title/Summary/Keyword: Allowable Stress Design

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The Stress Analysis of Planetary Gear System of Mixer Reducer for Concrete Mixer Truck

  • Bae, Myung Ho;Bae, Tae Yeol;Cho, Yon Sang;Son, Ho Yeon;Kim, Dang Ju
    • Journal of Drive and Control
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    • v.12 no.4
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    • pp.77-81
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    • 2015
  • In general, the gears of mixer reducer for concrete mixer truck make use of the differential type planetary gear system to rotate mixer drum smoothly on the initial conditions. The planetary gear system is very important part of mixer reducer for concrete mixer truck because of strength problem. In the present study, calculating the gear specifications and analyzing the gear bending & compressive stresses of the differential planetary gear system for mixer reducer are necessary to analyze gear bending and compressive stresses confidently, for optimal design of the planetary gear system in respect to cost and reliability. As a result, analyzing actual gear bending and compressive stresses of the planetary gear system using Lewes & Hertz equation and verifying the calculated specifications of the planetary gear system, evaluate the results with the data of allowable bending and compressive stress from the Stress-No. of cycles curves of gears.

Fatigue Constrained Topological Structure Design Considering the Stress Correction Factor (응력 수정 계수를 고려한 피로 제약 조건 구조물의 위상최적설계)

  • Kim, Daehoon;Ahn, Kisoo;Jeong, Seunghwan;Park, Soonok;Yoo, Jeonghoon
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.31 no.2
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    • pp.97-104
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    • 2018
  • In this study, a structure satisfying the fatigue constraint is designed by applying the topology optimization based on the phase field design method. In order to predict life based on the stress value, high cycle fatigue failure theory in which stress acts within the range of elastic limit is discussed and three fatigue theories of modified-Goodman, Smith-Watson-Topper and Gerber theory are applied. To calculate the global maximum stress, a modified P-norm stress correction method is used. As a result, it is possible to obtain topology optimization results that minimize the volume while satisfying the fatigue constraints. By applying the phase field design method, a simple shape with a minimized gray scale was obtained, and the maximum stress value acting on the optimization result became very close to the allowable stress value due to the modified P-norm stress method. While previous studies does not consider the stress correction factor, this study proposes the determination method regarding the stress correction factor considering loading effects related to axial stress components.

Structural Optimization for Hybrid Vertical-Axis Wind Turbine Blade using Response Surface Method (반응표면법을 이용한 양항력형 수직축 풍력발전기 블레이드의 구조 최적 설계)

  • So, Ki-Sung;Choi, Chan-Woong;Lee, Dong-Chul;Kang, Ki-Weon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.11
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    • pp.1331-1337
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    • 2013
  • This study deals with the structural optimization of hybrid vertical-axis wind turbine blades using a response surface method (RSM). The structural analysis results suggest that the stress of hybrid vertical-axis wind turbine blades exceeds the yield strength. Optimization techniques are then applied to structural design to ensure a safe structure. First, the design factors that strongly influence the structural response are identified. The RSM was applied based on the design of experiments. The objective function and constraint terms set the weight and allowable stress, respectively. Furthermore, sensitivity analysis was conducted to indicate the effects of the design factors on the stress and weight. Finally, structural design was performed for the hybrid vertical-axis wind turbine blade.

Size and Shape Optimization of Truss Structures using Micro Genetic Algorithm (마이크로 유전 알고리즘을 이용한 트러스 구조물의 단면 및 형상 최적화)

  • Kim, Dae-Hwan;Yoon, Byoung-Wook;Lee, Jae-Hong
    • Journal of Korean Society of Steel Construction
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    • v.23 no.4
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    • pp.465-474
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    • 2011
  • In this study, a microgenetic algorithm was used to find the optimum cross-section and shape of dome structures. The allowable stress and Euler buckling stress were considered constraints when the weight of the trusses was minimum. The design optimization of the truss structures involved arriving at the optimum sizes of the cross-section and geometric coordinate. The features of the proposed method, which helped in the modeling of and application to the optimal design of truss structures, were demonstrated using the microgenetic algorithm, by solving sample problems.

Methodology of Shape Design for Component Using Optimal Design System (최적설계 시스템을 이용한 부품에 대한 형상설계 방법론)

  • Lee, Joon-Seong;Cho, Seong-Gyu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.1
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    • pp.672-679
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    • 2018
  • This paper describes a methodology for shape design using an optimal design system, whereas generally a three dimensional analysis is required for such designs. An automatic finite element mesh generation technique, which is based on fuzzy knowledge processing and computational geometry techniques, is incorporated into the system, together with a commercial FE analysis code and a commercial solid modeler. Also, with the aid of multilayer neural networks, the present system allows us to automatically obtain a design window, in which a number of satisfactory design solutions exist in a multi-dimensional design parameter space. The developed optimal design system is successfully applied to evaluate the structures that are used. This study used a stress gauge to measure the maximum stress affecting the parts of the side housing bracket which are most vulnerable to cracking. Thereafter, we used a tool to interpret the maximum stress value, while maintaining the same stress as that exerted on the spot. Furthermore, a stress analysis was performed with the typical shape maintained intact, SM490 used for the material and the minimizing weight safety coefficient set to 3, while keeping the maximum stress the same as or smaller than the allowable stress. In this paper, a side housing bracket with a comparably simple structure for 36 tons was optimized, however if the method developed in this study were applied to side housing brackets of different classes (tons), their quality would be greatly improved.

Performance Analysis for Passive Filter Considering Allowable Limits of Tolerance (오차의 허용범위를 고려한 수동형 필터의 특성 해석)

  • Kim, Jong-Gyeum;Kim, Il-Jung
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.58 no.1
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    • pp.38-43
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    • 2009
  • Reactors are connected with capacitors to passive filter circuits for reducing harmonics caused by power conversion application. This passive filter frequently gets out of order by voltage and current stress. Especially filter reactor has too much voltage harmonics components, its trouble rate is higher than capacitor. In this paper, we analyzed voltage and current of reactor and capacitor used for passive filter by simulation and measurement. If reactor has a tolerance on variation of reactance value, series resonance frequency is different from originally filter design frequency and parallel resonance can be generated at the close point of the former. Because filter absorbs harmonic component of non-linear load, much of harmonic voltage has been impacted on reactor.

A Review on Fatigue Analysis of Offshore Structures and Development of a Computer Program (해양구조물의 피로해석기법에 대한 검토 및 전산프로그램의 개발)

  • 이현엽
    • Journal of Ocean Engineering and Technology
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    • v.10 no.2
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    • pp.13-19
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    • 1996
  • For fatigue analsis of offshore structures, existing methods have been reviewed and a computer code has been developed on PC. As methods to estimate the probabillity distribution of the fatigue stress, three methods(the deterministic method, the stochastic method, and the simplified method) are used in this code, to choose the appropriate method according to the situations. This code estimates damage ratios, fatigue lives, and probabilities of fatigue failure considering scatterness of SN-data, based on linear damage rule and SN-curves. Also, allowable stress for the design extreme wave can calculated by the simplified method.

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Detailed analysis of Non-Welding Composite Pile Joint (무용접 복합말뚝 연결부 상세 평가)

  • Ko, Jun-Young;Shin, Yun-Sup;Jeong, Sang-Seom;Boo, Kyo-Tag
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.09a
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    • pp.441-448
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    • 2009
  • In this study, the joint part of non-welding composite pile is investigated by a three dimensional finite element analysis. Special attention is given to the overall stress distribution under lateral, axial and tensional load conditions. Through comparisons with allowable stress of materials, a simple method is proposed to estimate the ultimate load condition of joint part. The appropriate design method is suggested and highlighted through the numerical analysis.

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Development of a Numerical Methodology for Analysis and Design of Weldments

  • Sur, Ukhwan
    • Journal of Mechanical Science and Technology
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    • v.15 no.4
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    • pp.422-432
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    • 2001
  • There are many analysis formulas for determining the resultant shear force in welds. However, there is no general procedure which is applicable to a joint with all six possible loadings exerted simultaneously. A numerical methodology and computer program for such a problem were developed, and they are capable of analyzing a weld of any shape composed of straight or circular line segments. The computer program developed in this study can also display the design procedures and results using computer graphics. The development of such a design procedure and an interactive computer program for weldments analysis will lead to lower cost.

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A Study on the Design of Two-Span Continuous P.S. Composite Bridges (2경간 P.S. 연속합성보 교량의 설계에 관한 연구)

  • 구민세;신동기;이재혁
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1995.04a
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    • pp.203-210
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    • 1995
  • A construction method for continuous prestressed Composite Bridges(PCB's) is developed and successfully applied to the design of two-span continuous PCB's of five different span lengths. The construction of continuous PCB's goes through 17 different loading conditions. for each loading condition, the allowable stress design method is used to determine section properties. The analytical results of two-span continuous PCB's arc compared with those of simple PCB's. The comparison shows that the use of the proposed method can reduce 10-15 percents of the concrete section area and approximate 28 percents of the steel section area, as well as 5-8 percents of the girder height. The study indicates that the use of the proposed PCB's method can significantly reduce construction and maintenance costs of bridges.

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