• 제목/요약/키워드: AlC

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표면 개질에 의한 상압에서의 B4C/Al복합체 제조 방법 (Pressureless Infiltration Processing of B4C/Al Composite by Surface Modification)

  • 임경란;강덕일;김창삼
    • 한국세라믹학회지
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    • 제40권2호
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    • pp.128-131
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    • 2003
  • B$_4$C 분말 표면을 알루미나 전구체로 표면 개질하여 알루미늄의 wetting 각을 낮추어 알루미늄의 함침을 용이하게 함으로써 상압에서 B$_4$C/Al 복합체를 제조하고자하였다. 알루미나 전구체에 의한 표면개질은 제타전위의 변화로 확인하였으며, 표면개질된 B$_4$C 분말의 preform에 Al 6061 디스크를 올려놓고 흐르는 알곤 분위기에서 103$0^{\circ}C$/20분 열처리로 Al이 완전히 함침된 B$_4$C/Al 복합체를 제조하였다. 반면 표면 개질되지 않은 B$_4$C 분말은 125$0^{\circ}C$/30분에도 함침이 일어나지 않았다. 이 복합체의 XRD와 SEM 분석은 B$_4$C. Al 외에도 반응상 $Al_3$BC 상이 생성되었으며, 물성을 크게 저하시키는 A1$_4$C$_3$는 생기지 않았음을 보여 주었다.

알루미나 소결체의 열전도도에 대한 AlN의 첨가효과 (Effect of AlN Addition on the Thermal Conductivity of Sintered $Al_2O_3$)

  • 김영우;박홍채;오기동
    • 한국세라믹학회지
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    • 제33권3호
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    • pp.285-292
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    • 1996
  • 질소 분위기에서 상압소결한 알루미나 소결체의 열전도도에 대한 AIN 첨가효과를 검토하였다. AIN 함량이 1,5 및 10 mol%롤 증가하면 $Al_{2}O_{3}$-AIN 소결체의 열전도도는 급격히 감소하지만, 20 및 25 mol%가 첨가되면 거의 일정하였다. 1~10mol% AIN이 첨가된 알루미나 소결체의 열전도도는 $1700^{\circ}C$의 소결온도에서 최대값을 나타내었으며, 소결온도가 $1800^{\circ}C$로 증가하면 감소하는 경향을 보였다. 이러한 현상은 $1700^{\circ}C$까지는 $\alpha$-$Al_{2}O_{3}$$Al_{2}O_{3}$와 AIN이 반응하여 생성되 ALON상이 존재하나, $1750^{\circ}C$부터 ${\gamma}$-ALON($9Al_{2}O_{3}$.AIN) 및 $\Phi$($5Al_{2}O_{3}$.AIN)상 등의 2차상을 생성하는 것에 기인된다. 20 및 25 mol% AIN이 첨가된 알루미나 소결체의 열전도도는 $1800^{\circ}C$에서 최대값을 나타내며, $1600^{\circ}C$에서는 $\alpha$-$Al_{2}O_{3}$ 및 ALON상이 존재하나 그 이상의 온도에서는 모두 ALON상만이 존재하였다.

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D.C. Magnetron Sputter를 이용한 (Ti, Al)N 피막의 고온산화특성 (High Temperature Oxidation Characteristics of the (Ti, Al)N Coating on the STS 304 by D.C. Magnetron Sputtering)

  • 최장현;이상래
    • 한국표면공학회지
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    • 제25권5호
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    • pp.235-252
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    • 1992
  • (Ti, Al)N films were deposited on 304 stainless steel sheet by D.C. magnetron sputtering using Al target and Ti plate. The high temperature oxidation of (T, Al)N films with the variation of composition has been investigated. The chemical composition of (Ti, Al)N films with the variation of composition has been investigated. The chemical composition of (Ti, Al)N films was similar to the sputter area ratio of titanium to aluminum target by means of EDS and AES survey. The high temperature oxidation test of (Ti, Al)N showed that (Ti, Al)N has better high temperature resistance than TiN and TiC films. TiC films were cracked at 40$0^{\circ}C$ in air TiN films quickly were oxidised at $600^{\circ}C$, were spalled more than $700^{\circ}C$. But (Ti, Al)N films are relatively stable to$ 900^{\circ}C$. The good resistance to high temperature oxida-tion of (Ti, Al)N films are due to the formation of dense Al2O3 and TiO2 oxide layer. Especially, Al2O3 oxide layer is more important. The results obtained from this study show, it is believe that the (Ti, Al)N film by D.C. magnetron sputtering is promising for the use of high temperature and wear resistance mate-rials.

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자전연소법으로 제조한 Al2O3.SiC 입자로 보강된2024/(Al2O3.SiC)p 복합재료의 기계적특성 (Mechanical Properties of 2024/(Al2O3.SiC)p Composite Reinforced with Al2O3.SiC Particle Prepared by SHS Process)

  • 맹덕영
    • 한국분말재료학회지
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    • 제7권1호
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    • pp.35-41
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    • 2000
  • Al2O3$.$SiC particle was prepared was prepared by the self-propagting high temperature sYthesis(SHS) process from a mixture of SiO2, Al and C powders, The fabricated Al2O3$.$SiC particle was applied to 2024Al/(Al2O3$.$SiC)pcomposite as a reinforcement. Aluminum matix composites were fabricares by the powder extrusion method using the synthesized Al2O3$.$SiC particle and commercial 2024Al powder. Theoptimum preparation conditions for Al2O3$.$SiC partticle by SHS process were described. The influence of the Al2O3$.$SiC voiume fraction on the mechanical was composite was also discussed. Despite adiabatic temperature was about 2367K, SHs reaction was completed not by itself, but by using pre-heating. Mean particle size of final particle synthesized was 0.73 ${\mu}$m and most of the particle was smaller than 2${\mu}$m. Elastic modulus and tensile strength of the composite increased with increase the volume fraction of reinforcement but, tensile strength depreciated at 30 vol% of reinforcement.

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Al분말 분사에 의해 생성된 Fe-Al합금 피막층의 열처리에 따른 영향 (Effects of heat treatment on Fe-Al Alloy Layers Formed by Al Powder Spray)

  • 양병모;박정직;박광정;박경채
    • Journal of Welding and Joining
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    • 제14권1호
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    • pp.92-98
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    • 1996
  • Al-Fe alloy layers on heated steel sheet were made by Al powder spray for 30 minutes at $700^{\circ}C$, $800^{\circ}C$ and $1000^{\circ}C$, respectively. As a results, for alloy layers formed at $700^{\circ}C$ and $800^{\circ}C$, main phases were brittle phase $FeAl_3 and Fe_2Al_5$, hardnesses were very high (Hv 700~800), corrosion resistances were good and surfaces were smooth, but wear resistances were bad. For alloy layer formed at $1000^{\circ}C$, main phase was ductile phase $Fe_3Al$, hardness was low (Hv 300~400), corrosion and wear resistances were excellent, but surface was rough. Therefore, alloy layers that formed at $700^{\circ}C$ and $800^{\circ}C$ were heat treated at $1000^{\circ}C$ for 10 minutes for the purpose of smooth surface and excellent wear resistance in this study. It was investigated that brittle phase $FeAl_3 and Fe_2Al_5$ of alloy layers fromed by Al powder spray at $700^{\circ}C$ and $800^{\circ}C$ turn into ductile phase $Fe_3Al$ by heat treated at $1000^{\circ}C$ for 10 minutes without changing smooth surface. It was concluded that the alloy layers formed by Al powder spray on heated steel sheet at $700^{\circ}C$ and $800^{\circ}C$ for 30 minutes and heat treated at $1000^{\circ}C$ for 10 minutes were excellent on wear and smooth surface.

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반응 금속 침투법에 의한 $Al/Al_2O_3$복합체의 제조 및 기계적 특성 (Fabrication and mechanical properties of $Al/Al_2O_3$ composites by reactive metal penetration method)

  • 윤영훈;홍상우;최성철
    • 한국결정성장학회지
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    • 제11권6호
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    • pp.239-245
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    • 2001
  • 뮬라이트 preform과 비정질 실리카를 알루미늄 용융체에서 $1100^{\circ}C$, 5시간 동안 반응시켜 $Al/Al_2O_3$복합체가 제조되었다. 뮬라이트 preform과 알루미늄 용융체 간의 화학적 반응은 상호 연결된 미세구조를 형성하였다. $Al/Al_2O_3$복합체의 금속의 양은 뮬라이트 preform의 소결 온도($1600^{\circ}C$, $1625^{\circ}C$, $1650^{\circ}C$, $1700^{\circ}C$)에 따른 겉보기 기공율의 변수로서 조절되었으며, 복합체의 기계적 특성들은 알루미늄 양에 따라 조사되었다. $1600^{\circ}C$ 이상의 온도에서 소결된 뮬라이트 preform은 침투된 알루미늄 용융체와 화학반응을 이루었으나, $1600^{\circ}C$에서 소결된 뮬라이트 소결체는 알루미늄 용융체에 대해 젖음이 이루어지지 않아 화학반응이 진행되지 않았다. 알루미늄 용융체의 침투 방향에 따른 복합체의 기계적 특성에 대한 영향은 알루미늄 용융체의 수직, 평행한 침투 방향 패턴의 두 가지 다른 모델들에 의해 고려되었다. $Al/Al_2O_3$복합체에서 알루미늄의 양의 증가에 따라 파괴강도는 감소하였으며, 파괴인성은 증가하는 경향을 나타냈다.$ Al/Al_2O_3$복합체의 미세구조는 금속의 침투 방향에 의해 결정되었지만, 복합체의 파괴강도와 파괴인성은 금속 침투 방향에 대한 의존성은 나타내지 않았다.

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Synthesis and Mechanical Properties of Nano Laminating $Cr_2AlC$ using $CrC_x/Al$ Powder Mixtures

  • Han, Jae-Ho;Park, Sang-Whan;Kim, Young-Do
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.868-869
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    • 2006
  • [ $Cr_2AlC$ ] was synthesized by a reactive hot pressing of $CrC_x(x=0.5)$ and Al powder mixture used as starting materials at the temperature range of $1200^{\circ}C{\sim}1400^{\circ}C$ under 25 MPa in Ar atmosphere. Fully dense $Cr_2AlC$ with high purity was synthesized by hot pressing $CrC_x$ and Al powder mixture at the temperature as low as $1200^{\circ}C$. The average grain size of synthesized bulk $Cr_2AlC$ was varied in the range of $10-100{\mu}m$ depending on hot pressing temperatures. The maximum flexural strength of synthesized bulk $Cr_2AlC$ exceeded 600 MPa.

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무가압침투법에 의한 $SiC_p/Al$ 복합재료의 제조 및 기계적 특성 (Fabrication and Mechanical Properties of $SiC_p/Al$ Composites by Pressureless Infiltration Technique)

  • 진훈구;오명석;김영식
    • 동력기계공학회지
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    • 제5권4호
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    • pp.74-81
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    • 2001
  • The infiltration behavior of molten Al-alloy, microstructures, hardness, and the interfacial reactions of $SiC_p/Al$ composites fabricated by the pressureless infiltration technique were investigated. It was made clear that both the weight fraction of SiC reinforcement and additive Mg content considerably influenced on the infiltration behavior of the molten Al-alloy matrix. Complete infiltration of molten Al-alloy achieved under the conditions that weight fraction of SiC content is more than 30wt%, and additive Mg content is more than 9wt%. Interfacial region of Al-alloy matrix and SiC reinforcement phase, $Mg_2Si$ was formed by the reaction between Mg and SiC. Another reaction product AlN was also formed by the reaction between Al-alloy matrix and gas atmosphere nitrogen.

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SHS법을 이용한 복합분말(Al2O3-SiC) 제조시 TiO2첨가의 영향 (The effect of the addition of TiO2 in the preparation of (Al2O3-SiC)- SiC composite powder by SHS Process)

  • 윤기석;양범석;이종현;원창환
    • 한국재료학회지
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    • 제12권1호
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    • pp.48-53
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    • 2002
  • $Al_2O_3-SiC$ and $Al_2O_3-SiC$-TiC composite powders were prepared by SHS process using $SiO_2,\;TiO_2$, Al and C as raw materials. Aluminum powder was used as reducing agent of $SiO_2,\;TiO_2$ and activated charcoal was used as carbon source. In the preparations of $Al_2O_3-SiC$, the effect of the molar ratio in raw materials, compaction pressure, preheating temperature and atmosphere were investigated. The most important variable affecting the synthesis of $Al_2O_3-SiC$ was the molar ratio of carbon. Unreactants remained in the product among all conditions without compaction. The optimum condition in this reaction was $SiO_2$: Al: C=3: 5: 5.5, 80MPa compaction pressure under Preheating of $400^{\circ}C$ with Ar atmosphere. However there remains cabon in the optimum condition. The effect of $TiO_2$ as additive was investigated in the preparations of $Al_2O_3-SiC$. As a result of $TiO_2$ addition, $Al_2O_3-SiC$-TiC composite powder was prepared. The $Al_2O_3$ powder showed an angular type with 8 to $15{\mu}m$, and the particle size of SiC powder were 5~$10{\mu}m$ and TiC powder were 2 to $5{\mu}m$.

알콕사이드로부터 $Al_2O_3-SiC$ 복합재료의 제조 및 특성 II. 피복형 $Al_2O_3-SiC$ 복합분말의 합성 (Synthesis and Properties of $Al_2O_3-SiC$ Composites from Alkoxides II. Synthesis of Coated Type $Al_2O_3-SiC$ Composite Powders)

  • 이홍림;김규영
    • 한국세라믹학회지
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    • 제30권3호
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    • pp.243-249
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    • 1993
  • Coated type Al2O3-SiC composite powders were synthesized by surface modification method. Transformation temperature to $\alpha$-Al2O3 of Al2O3 monolith was 115$0^{\circ}C$ whereas increased to 1200, 1250, 130$0^{\circ}C$ with increment of SiC content to 5, 15, 25wt%. Transformation temperature to $\alpha$-Al2O3 was lowered by $\alpha$-Al2O3 seeding. FTIR data analysis and electron micrographs showed that Al2O3 particles were effectively coated on SiC particles.

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