• 제목/요약/키워드: Al-Mg coating

검색결과 108건 처리시간 0.027초

LiNi0.8Co0.15Al0.05O2 양극활물질의 전기화학적 특성 향상을 위한 MgF2 표면처리 효과 (Effect of MgF2 Surface Modification for LiNi0.8Co0.15Al0.05O2 Cathode Material on Improving Electrochemical Characteristics)

  • 진수진;서진성;나병기
    • Korean Chemical Engineering Research
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    • 제58권1호
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    • pp.52-58
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    • 2020
  • 본 연구에서는 MgF2를 이용하여 LiNi0.8Co0.15Al0.05O2 양극활물질의 표면을 코팅하여 전기화학적 특성과 열적 안정성을 평가하였다. 코팅된 MgF2의 비율은 0.5, 1, 3 wt%로 조절하였다. 전기화학적 특성은 CV, 충·방전 프로파일, 출력특성, 수명특성을 분석하였고, 열적 안정성은 DSC 분석을 통하여 이루어졌다. 전기화학적 특성 분석 결과 0.1C에서 초기 방전 용량은 MgF2 코팅이 되었을 때 감소하였지만, 2C까지 출력을 향상 시켰을 때는 약간 향상된 방전 용량을 얻을 수 있었고, 수명특성 또한 향상되었다. 또한 DSC 분석 결과 코팅이 되었을 때 발열 온도가 증가하였고, 발열 피크의 세기 또한 감소하였다.

알루미늄 PEO 코팅의 결정상에 미치는 공정 조건에 대한 연구 II. Bipolar 펄스와 전해액 (Effect of process conditions on crystal structure of Al PEO coating. II. Bipolar and electrolyte)

  • 김배연;함재호;이득용;김용남;전민석;김기윤;최지원;김성엽;김광엽
    • 한국결정성장학회지
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    • 제24권2호
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    • pp.65-69
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    • 2014
  • A1100, A5052, A6061, A6063, A7075 규격의 시판 알루미늄 합금 판재를 $Na_2SiO_3$$Na_2P_2O_7$ 전해질에서 pulse폭 $2000{\mu}sec$, + impulse 420 V, $400{\mu}sec$, -impulse $300{\mu}sec$의 bipolar pulse로 플라즈마 전해 산화 코팅(plasma electrolytic oxidation coating)한 산화피막의 결정상을 분석하였다. 표면에 형성된 산화물의 결정상은 ${\alpha}-alumina$, ${\gamma}-alumina$, ${\eta}-alumina$, $Al_{4.95}Si_{1.05}O_{9.52}$, 그리고 $(Al_{0.9}Cr_{0.1})_2O_3$가 관찰되었다. Bipolar pulse에 의해서 전해액의 성분인 Si가 산화피막에 포함되며, 포함된 Si는 결정상을 형성하기도 하지만 유리상을 형성시킨다. 이때 합금의 Mg 성분은 유리상의 양을 증가시킨다. Micro plasma에 의해서 용융된 표면은 유리상이 먼저 형성되고 이후 계속된 micro plasma의 열에 의하여 새로운 결정상으로 전이가 일어나는 과정을 거치며, 이에 따라 기존에 보고된 결정상이외에도 다양한 결정상이 형성될 수 있음을 추측할 수 있다.

Formation of Anodic Films on Pure Mg and Mg alloys for Corrosion Protection

  • Moon, Sungmo;Nam, Yunkyung
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2012년도 추계총회 및 학술대회 논문집
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    • pp.16-16
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    • 2012
  • Mg and its alloys have been of great interest because of their low density of 1.7, 30% lighter than Al, but their wide applications have been limited because of their poor resistances against corrosion and/or abrasion. Corrosion resistance of Mg alloys can be improved by formation of anodic films using anodic oxidation method in aqueous electrolytes. Plasma electrolytic oxidation (PEO) is one of anodic oxidation methods by which hard anodic films can be formed as a result of micro-arc generation under high electric field. PEO method utilize not only substrate elements but also chemical components in electrolytes to form anodic films on Mg alloys. PEO films formed on AM50 magnesium alloy in an acidic fluozirconate electrolyte were observed to consist of mainly $ZrO_2$ and $MgF_2$. Liu et al reported that PEO coating on AM30 Mg alloy consists of $MgF_2$-rich outer porous layer and an MgO-rich dense inner layer. PEO films prepared on ACM522 Mg die-casting alloy in an aqueous phosphate solution were also reported to be composed of monoclinic $Mg_3(PO_4)_2$. $CeO_2$-incorporated PEO coatings were also reported to be formed on AZ31 Mg alloys in $CeO_2$ particle-containing $Na_2SiO_3$-based electrolytes. Magnesium tin hydroxide ($MgSn(OH)_6$) was also produced on AZ91D alloy by PEO process in stannate-containing electrolyte. Effects of $OH^-$, $F^-$, $PO{_4}^{3-}$ and $SiO{_3}^{2-}$ ions and alloying elements of Al and Sn on the formation of PEO films on pure Mg and Mg alloys and their protective properties against corrosion have been investigated in this work. $PO{_4}^{3-}$, $F^-$ and $SiO{_3}^{2-}$ ions were observed to contribute to the formation of PEO films but $OH^-$ ions were found to break down the surface films under high electric field. The effect of pulse current on the formation of PEO films will be also reported.

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금속용사와 도장의 복합피복방식법에 대한 실험적 내후성능평가 (Experimental Evaluation of Weathering Performance for Duplex Coating Systems Combining Thermal Spraying Metals and Painting)

  • 김인태;전제형;차기혁;정영수;안진희
    • 한국강구조학회 논문집
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    • 제28권5호
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    • pp.373-382
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    • 2016
  • 도장 또는 금속용사는 강구조물의 방식에 널리 사용되고 있으며, 금속용사와 도장의 복합방식법은 혹독한 부식환경하에 놓인 강구조물에 고내후성 피복방식법으로 적용되고 있다. 본 연구에서는 아연(Zn), 아연-알루미늄(ZnAl)합금, 알루미늄(Al), 알루미늄-마그네슘(AlMg)합금의 4종류 금속용사 후 실링 처리한 시편, 4종류 금속용사 후 중방식 도장한 시편과 도장만 실시한 시편을 대상으로 175일간의 ISO 20340 부식촉진실험을 실시하여, 각 방식법의 상대적인 내후성능을 비교, 검토하였다. 강재표면까지 도달하는 원형 및 선형 초기결함으로부터의 표면상태 변화 및 도막의 노화면적에 근거한 내후성능의 평가 결과, 금속용사 후 실링 처리한 시편의 경우에는 알루미늄(Al) 및 알루미늄-마그네슘(AlMg)금속용사 후 실링 처리한 시편이 가장 우수한 내후성능을 보였으며, 금속용사 후 도장을 실시한 금속용사와 도장의 복합방식법의 경우에는 아연(Zn)용사에 도장을 실시한 복합방식 시편이 가장 우수한 내후성능을 나타내었다.

Corrosion Charateristics of PEO-treated Ti-6Al-4V Alloy in Solution Containing Si and Mg Ions

  • Park, Seon-Yeong;Choe, Han-Cheol
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2017년도 춘계학술대회 논문집
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    • pp.153-153
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    • 2017
  • The application of the coating supports the mechanical characteristics of the implant, and various materials and coatings are currently being used in the implant in a way to accelerate adhesion. Especially, plasma electrolytic oxidation (PEO) coating has been proposed continually with good surface treatment of titanium alloys. Also, the PEO process can incorporate Ca and P ions on the titanium surface through variables varied factor. PEO process for bioactive surface has carried out in electrolytes containing Ca and P ions. Natural bone is composed of mineral elements such as Mg, Si, Zn, Sr, and Mn, etc. Especially, Mg and Si of these elements play role in bone formation and growth after clinical implantation of bio-implants. In this study, corrosion charateristics of PEO-treated Ti-6Al-4V alloy in solution containing Si and Mg ions has been investigated using several experimental techniques. The PEO-treated surfaces were identified by X-ray diffraction, using a diffractometer (XRD, Philips X' pert PRO, Netherlands) with Cu $K{\alpha}$ radiation. The morphology was observed by field-emission scanning electron microscopy (FE-SEM, Hitachi 4800, Japan) and energy-dispersive X-ray spectroscopy (EDX, Oxford ISIS 310, England). The potentiodynamic polarization and AC impedance tests for electrochemical degradations were carried out in 0.9% NaCl solution at similar body temperature using a potentiostat with a scan rate of 1.67mV/s and potential range from -1500mV to + 2000mV.

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해양환경하에서의 알루미늄 합금 선박용 재료의 기계적 특성과 전기화학적 특성 평가

  • 김성종;고재용;정석기;김정일
    • 해양환경안전학회:학술대회논문집
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    • 해양환경안전학회 2005년도 춘계학술발표회
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    • pp.161-165
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    • 2005
  • Recently, it is on the increase interest for Al alloy with new material for ship application to substitute for FRP ship. The reason is thatAl alloy ship has beneficial characteristics such as high sea speed, increase of loadage and easy to recycle compared with FRP ship. In this paper, mechanical and electrochemical properties are investigated by slow strain rate test experiment in various applied potential condition. These results will provide as reference data to design ship by deciding optimum protection potential regard to hydrogen embrittlement and stress corrosion cracking. In general, Al and Al alloys are not corroded with forming film which has the corrosion resistance property in neutral solution. However, it was observed that formation and destruction of passive film by $Cl^-$ ion in sea water environment. At comparison of current density after 1200 sec in potentiostatic experiment, the current density in the potential range of -0.68 $\~$-1.5 V is shown low value. The low current density means protection potential range. Elongation in applied potential of 0 V was high. However, the corrosion protection application in this condition is impossible potential because the toughness is low value by decreasing strength by active dissolution reaction at parallel part of specimen. The film composed with $CaCO_3$ and $Mg(OH)_2$ has a corrosion resistance property. However, the uniform electrodeposition coating at below -1.6 V potential is not formed since the time to form the uniform electrodeposition coating is short. Therefore, it is concluded that mechanical property is poor because effect by hydrogen gas generation is larger than that of electrodeposition coating. It is concluded that the optimum protection potential range from comparison of_maxim urn tensile strength, elongation and time to fracture is -1.3$\~$0.7 V (SSCE).

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$SF_6$ 가스 전기기기용 절연코팅재 특성연구 (Study on the Characterictics of Insulating Coating Materials for $SF_6$ Insulated Electrical Equipment)

  • 박효열;강동필;안명상;하민자;김대환
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2002년도 하계학술대회 논문집 C
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    • pp.1443-1445
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    • 2002
  • 내전압과 내아크성을 높이고 $SF_6$가스 내에서 복합재료로 사용된 유리섬유를 보호하기 위한 코팅 재료를 만들어서 특성을 평가하였다. 에폭시 수지에 내아크성이 우수한 무기물 필러인 $Al_2O_3$, $MgAl_2O_4$, BN, MgO 등을 첨가하여 절연저항, 유전특성, 내아크성 등의 전기적 특성을 평가하였다. 코로나 처리에 의한 열화를 평가하기 위하여 접촉각을 측정하고 전자현미경으로 표면의 상태를 관찰하였다.

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선박용 고강도 Al합금(5456-H116)의 최적 방식 전위결정에 관한 연구 (Investigation on optimum protection potential of high-strength Al alloy(5456-H116) for application in ships)

  • 김성종;고재용
    • Journal of Advanced Marine Engineering and Technology
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    • 제30권1호
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    • pp.157-168
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    • 2006
  • Recently, interest in using Al alloys in ship construction instead of fiber-reinforced plastic (FRP) has increased because of the advantages of A) alloy ships over FRP ships, including high speed, increased load capacity. and ease of recycling. This paper investigated the mechanical and electrochemical properties of Al alloys in a slow strain rate test under various potential conditions. These results will provide reference data for ship design by determining the optimum protection potential regarding hydrogen embrittlement and stress corrosion cracking. In general, Al and Al alloys do not corrode on formation of a film that has resistance to corrosion in neutral solutions. In seawater, however, $Cl^-$ ions lead to the formation and destruction of a Passive film. In a potentiostatic experiment. the current density after 1200 sec in the Potential range of $-0.68\~-1.5\;V$ was low. This low current density indicates the protection potential range. Elongation at an applied potential of 0 V was high in this SSRT. However, corrosion protection under these conditions is impossible because the mechanical properties are worse owing to decreased strength resulting from the active dissolution reaction in parallel parts of the specimen. A film composed of $CaCO_3\;and\;Mg(OH)_2$ confers corrosion resistance. However, at potentials below -1.6 V forms non-uniform electrodeposition coating, since there is too little time to form a coating. Therefore, we concluded that the mechanical properties are poor because the effect of hydrogen gas generation exceeds that of electrodeposition. Comparison of the maximum tensile strength, elongation, and time to fracture indicated that the optimum protection potential range was from -1.45 to -0.9 V (SSCE).

Surface Observation of Mg-HA Coated Ti-6Al-4V Alloy by Plasma Electrolytic Oxidation

  • Yu, Ji-Min;Choe, Han-Cheol
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2016년도 추계학술대회 논문집
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    • pp.198-198
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    • 2016
  • An ideal orthopedic implant should provide an excellent bone-implant connection, less implant loosening and minimum adverse reactions. Commercial pure titanium (CP-Ti) and Ti alloys have been widely utilized for biomedical applications such as orthopedic and dental implants. However, being bioinert, the integration of such implant in bone was not in good condition to achieve improved osseointegraiton, there have been many efforts to modify the composition and topography of implant surface. These processes are generally classified as physical, chemical, and electrochemical methods. Plasma electrolytic oxidation (PEO) as an electrochemical route has been recently utilized to produce this kind of composite coatings. Mg ion plays a key role in bone metabolism, since it influences osteoblast and osteoclast activity. From previous studies, it has been found that Mg ions improve the bone formation on Ti alloys. PEO is a promising technology to produce porous and firmly adherent inorganic Mg containing $TiO_2$($Mg-TiO_2$ ) coatings on Ti surface, and the amount of Mg introduced into the coatings can be optimized by altering the electrolyte composition. In this study, a series of $Mg-TiO_2$ coatings are produced on Ti-6Al-4V ELI dental implant using PEO, with the substitution degree, respectively, at 0, 5, 10 and 20%. Based on the preliminary analysis of the coating structure, composition and morphology, a bone like apatite formation model is used to evaluate the in vitro biological responses at the bone-implant interface. The enhancement of the bone like apatite forming ability arises from $Mg-TiO_2$ surface, which has formed the reduction of the Mg ions. The promising results successfully demonstrate the immense potential of $Mg-TiO_2$ coatings in dental and biomaterials applications.

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마그네슘-알루미늄 합금의 화성처리 공정 개발과 그 내식성 평가 (Development of chemical conversion coating process for Mg-Al alloy and its anti-corrosion property)

  • 김성종
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2006년도 전기학술대회논문집
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    • pp.265-266
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    • 2006
  • The chemical conversion coating formed on magnesium alloy investigated for low cost and harmless in environment by using the colloidal silica as the main component. The film formed in 298 K is thick, the film, which was thought combination of Si-O, was formed. The film formed in 313 K is thinner than that in 298 K. The quantity of film formed at high temperature such as 333 K and 353 K is smaller than dissolved quantity. At the anodic polarization experiment, corrosion resistance in sealing by hot water after chemical conversion treatment in basic solution condition get worse than that in comparison with basic solution condition. In salt spray test, the ratio of black rust on specimen that did not conducted chemical conversion treatment was five times or more compared with those of chemical conversion treated specimen. The film thickness of chemical conversion coating produced by alkali treatment process is thinner than in comparison with that of specimen produced in basic chemical conversion treatment solution condition. It is thought, however, that it showed good corrosion resistance during salt spray test because the area of microcracks is small.

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