• 제목/요약/키워드: Al 5083 alloy

검색결과 105건 처리시간 0.024초

5083-H321 알루미늄 합금의 해수 내 전류밀도의 변화에 따른 전식 특성 연구 (Investigation on Electrolytic Corrosion Characteristics with the Variation of Current Density of 5083-H321 Aluminum Alloy in Seawater)

  • 김영복;김성종
    • 한국표면공학회지
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    • 제52권1호
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    • pp.23-29
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    • 2019
  • Electrolytic corrosion of the ship's hull can be occurred due to stray current during welding work using shore power and electrical leakage using shore power supply. The electrolytic corrosion characteristics were investigated for Al5083-H321 through potentiodynamic polarization and galvanostatic corrosion test in natural seawater. Experiments of electrolytic corrosion were tested at various current densities ranging from $0.01mA/cm^2$ to $10mA/cm^2$ for 30 minutes, and at various applied time ranging from 60 to 240 minutes. Evaluation of electrolytic corrosion was carried out by Tafel extrapolation, weight loss, surface analysis after the experiment. In the electrolytic corrosion characteristics of Al5083-H321 as the current density increased, the surface damage tended to proportionally increase. In the current density of $0.01mA/cm^2$ for a applied long time, the damage tended to grow on the surface. In the case of $10mA/cm^2$ current density for a applied long time, the damage progressed to the depth direction of the surface, and the amount of weight loss per hour increased to 4 mg/hr.

알루미늄 합금의 대전류 아크용접 기술 (High Current Arc Welding Technology of Aluminum Alloy)

  • 최영배;강문진;김동철;황인성
    • Journal of Welding and Joining
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    • 제31권1호
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    • pp.21-25
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    • 2013
  • Aluminum alloy, Al5083-O, is one of candidate materials for the LNG storage tank, because of its excellent weldability, cryogenic characteristics, and corrosion resistance. The good weldability of Al5083-O is very important in LNG storage tank manufacturing. In this study, high current metal inert gas(MIG) welding process was used to get one pass welding of thick plate aluminum alloy. Bead on plate(BOP) welding was performed to evaluate the effect of welding conditions on the height of bead and depth of penetration. The optimum welding conditions were derived to get one pass welding of the thickness of 14.5mm. The mechanical properties of the welded joint were evaluated. The cross-sectional macro test, tensile test, and bending test satisfied the class rule.

The Perforation Behavior of the Anodized AI Light Armor under High Velocity Impact

  • Sohn, Se-Won;Lee, Doo-Sung;Kim, Hee-Jae;Hong, Sung-Hee
    • International Journal of Precision Engineering and Manufacturing
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    • 제4권4호
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    • pp.45-50
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    • 2003
  • In order to investigate the effect of surface treatment (Anodizing) and rolling on AI 5083-H131 alloy, under hyper velocity impact, a ballistic testing was conducted. Ballistic resistance of these materials was measured by a protection ballistic limit ($V_{50}$)' a statistical velocity with 50% probability of penetration. Perforation behavior and ballistic tolerance, described by penetration modes, were respectfully observed, by $V_{50}$ test and Projectile Through Plates (PTP) test at velocities greater than $V_{50}$. PTP tests were conducted with 0$^{\circ}$ obliquity at room temperature using 5.56mm ball projectiles. $V_{50}$ tests with 0$^{\circ}$ obliquity were also done with projectiles that were able to achieve near or complete penetration during PTP tests. Resistance to penetration, and penetration modes of Al 5052-H34 alloy were compared to those of Al 5083-H 131 alloy.

Al합금 펄스 Nd:YAG 레이저 점 용접부의 균열 발생기구 (Mechanism of Crack Formation in Pulse Nd YAG Laser Spot Welding of Al Alloys)

  • 하용수;조창현;강정윤;김종도;박화순
    • Journal of Welding and Joining
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    • 제18권2호
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    • pp.213-213
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    • 2000
  • This study was performed to investigate types and formation mechanism of cracks in two Al alloy welds, A5083 and A7NO1 spot-welded by pulse Nd: YAG laser, using SEM, EPMA and Micro-XRD. In the weld zone, three types of crack were observed: center line crack($C_{C}$), diagonal crack($C_{D}$), and U shape crack($C_{U}$). Also, HAZ crack($C_{H}$), was observed in the HAZ region, furthermore, mixing crack($C_{M}$), consisting of diagonal crack and HAZ crack was observed.White film was formed at the hot crack region in the fractured surface after it was immersed to 10%NaOH water. In the case of A5083 alloy, white films in C crack and $C_D crack region were composed of low melting phases, Fe₂Si$Al_8$ and eutectic phases, Mg₂Al₃ and Mg₂Si. Such films observed near HAZ crack were also consist of eutectic Mg₂Al₃. In the case of A7N01 alloy, eutectic phases of CuAl₂, $Mg_{32}$ (Al,Zn) ₃, MgZn₂, Al₂CuMg and Mg₂Si were observed in the whitely etched films near $C_{C}$ crack and $C_{D}$ crack regions. The formation of liquid films was due to the segregation of Mg, Si, Fe in the case of A5083 alloy and Zn, Mg, Cu, Si in the case of A7N01 aooly, respectively.The $C_{D}$ and $C_{C}$ cracks were regarded as a result of the occurrence of tensile strain during the welding process. The formation of $C_{M}$ crack is likely to be due to the presence of liquid film at the grain boundary near the fusion line in the base metal as well as in the weld fusion zone during solidification. The $C_{U}$ crack is considered a result of the collapsed keyhole through incomplete closure during rapid solidification. (Received October 7, 1999)

해수 내 다양한 알루미늄 선박용 재료의 캐비테이션 진폭에 따른 캐비테이션-침식 손상 연구 (Investigation on Cavitation-Erosion Damage with the Cavitation Amplitude of Al Alloy Materials in Seawater)

  • 양예진;김성종
    • Corrosion Science and Technology
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    • 제19권5호
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    • pp.250-258
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    • 2020
  • Recently, 5000 series and 6000 series Al alloys have been used as hull materials for small and medium-sized ships because of their excellent weldability, corrosion resistance, and durability in marine environments. Al ships can navigate at high speed due to their light weight. However, cavitation-erosion problems cause reducing durability of Al ship at high speed. In this investigation, 5052-O, 5083-H321, and 6061-T6 Al alloy materials were used to evaluate the damage characteristics with amplitude (cavitation strength). As a result of the electrochemical experiments, the corrosion current density and corrosion potential of 6061-T6 in seawater were 8.52 × 10-7 A/㎠ and -0.771 V, respectively, presenting the best corrosion resistance. The cavitation-erosion experiment showed that 5052-O had the lowest hardness value and cavitation-erosion resistance. 5052-O also had a very short incubation period. As the experiment progressed for 5052-O, pitting formed and grew in a short time, and was observed as severe cavitation-erosion damage that eliminated in large quantities. Among the three specimens, 5083-H321 presented the highest hardness value and the damage rate was the smallest after the initiation of pitting.

해양환경용 알루미늄 합금 재료의 전기화학적 부식 손상 특성 (Electrochemical Corrosion Damage Characteristics of Aluminum Alloy Materials for Marine Environment)

  • 김성진;황은혜;박일초;김성종
    • 한국표면공학회지
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    • 제51권6호
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    • pp.421-429
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    • 2018
  • In this study, various electrochemical experiments were carried out to compare the corrosion characteristics of AA5052-O, AA5083-H321 and AA6061-T6 in seawater. The electrochemical impedance and potentiostatic polarization measurements showed that the corrosion resistance is decreased in the order of AA5052-O, AA5083-H321 and AA6061-T6, with AA5052-O being the highest resistant. This is closely associated with the property of passive film formed on three tested Al alloys. Based on the slope of Mott-Schottky plots of an n-type semiconductor, the density of oxygen vacancies in the passive film formed on the alloys was determined. This revealed that the defect density is increased in the order of AA5052-O, AA5083-H321 and AA6061-T6. Considering these facts, it is implied that the addition of Mg, Si, and Cu to the Al alloys can degrade the passivity, which is characterized by a passive film structure containing more defect sites, contributing to the decrease in corrosion resistance in seawater.

Al5083재 TIG용접부의 잔류응력이 피로균열전파거동에 미치는 효과 (Effect of Residual Stress in Al5083 TIG Weld Region on Fatigue Crack Propagation Behavior)

  • 이억섭;박찬영
    • 대한기계학회논문집A
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    • 제23권6호
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    • pp.943-951
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    • 1999
  • The welded structure unnecessarily remains residual stress due to the very high heating of local region and lastly cooling. The residual stress sometimes causes fracture initiation of welded structures. In this paper, distribution and magnitude of tensile and compressive residual stresses in the TIG(Tungsten Inert Gas) welded aluminum alloy such as Al5083-H112 are measured by using the hole-drilling method. Furthermore, the effects of residual stresses in the TIG welded aluminum CCT(Center Crack Tension) and SEN(Single Edge Notched) Specimens on the fatigue crack propagation behavior are analyzed. The fatigue cracks initiated at residual stresses region are influnced by tensile and compressive residual stresses. However, the effects are found to be released fast for both cases according to the cyclic loads and extension of crack length.

Al5083 PCD 선삭가공에서 회귀분석에 의한 표면거칠기 예측 (A Prediction of Surface Roughness on the PCD Tool Turned Al5083 by using Regression Analysis)

  • 이선우;이동주
    • 한국기계가공학회지
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    • 제11권6호
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    • pp.69-74
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    • 2012
  • Surface roughness is widely used as an index for processing degree of accuracy. Recently, regression analysis to predict the machining results are actively used to characterize a cutting operations. In the past, diamond machining had been used for ultra precision cutting operation, but now industrial diamond tools like PCD(Polycrystalline Diamond) have been widely used in ultraprecision machining of nonferrous metals. In this study, the authors focus on the effect of PCD tool property on the surface roughness of Al5083 aluminum alloy after cutting process by CNC operated lathe. Based on the regression analysis approach on a surface roughness data obtained by experiment, predictive analysis of surface roughness is effective to achieve better surface quality.

5000계열 Al 합금의 캐비테이션 특성에 관한 워터 캐비테이션 피닝의 영향 (Effects of Water Cavitation Peening on Cavitation Characteristics of 5000 Series Al Alloys)

  • 김성종;현광용
    • 해양환경안전학회지
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    • 제18권5호
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    • pp.481-487
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    • 2012
  • 최근 FRP 선박의 폐선 처리문제, 환경 규제의 강화, 자원 재활용 등의 관점에서 소형 알루미늄 합금 선박의 건조가 증가하는 추세이다. 그러나 알루미늄은 가볍기 때문에 해양에서 고속으로 운행 가능한 알루미늄 선박은 캐비테이션이 발생되어 기포붕괴에 따른 큰 충격압력에 의해 캐비테이션 침식이 일어남으로서 재료의 수명에 있어 문제점을 드러내고 있다. 따라서 본 연구에는 캐비테이션에 의한 손상을 방지하여 내구 수명을 연장시키기 위한 방법으로 워터 캐비테이션 피닝 기술을 선박용 알루미늄 합금에 적용하였다. 이를 위하여 워터 캐비테이션 피닝을 실시하여 내캐비테이션 특성이 가장 우수한 적용 시간을 규명하였다. 선박용 알루미늄 합금 5456-H116, 5083-H321 그리고 5052-O는 워터캐비테이션 피닝을 실시함으로써 내캐비테이션 특성이 워터 캐비테이션 피닝을 하지 않은 시편보다 무게감소량이 각각 42.11 %, 50.0 % 그리고 25.7 % 개선되었다.