• Composites Research
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• v.35 no.2
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• pp.106-114
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• 2022

Carbon fiber-reinforced plastic, well known high specific strength and high specific stiffness, have been widely used in the aircraft industry. Mostly the CFRP structure is fabricated by lamination of carbon fiber or carbon prepreg, which has major disadvantage called delamination. Delamination is usually produced due to absence of the through-thickness direction fiber. In this study, three-dimensional carbon preform woven in three directions is used for fabrication of aircraft wing unit structure, a part of repeated structure in aircraft wing. The unit structure include skin, stringer and rib were prepared by resin transfer molding method. After, the 3D structure was compared with laminate structure through compression test. The results show that 3D structure is not only effective to prevent delamination but improved the mechanical strength. Therefore, the 3d preform structure is expected to be used in various fields requiring delamination prevention, especially in the aircraft industry.

• Advances in aircraft and spacecraft science
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• v.6 no.2
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• pp.87-103
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• 2019

Recently, natural fibre composites are widely used in aerospace industries due to their good specific mechanical properties, better acoustic properties, light weight, readily availability, biodegradability, recyclability, etc. In this study, the hemp fibre woven fabrics / polypropylene based honeycomb sandwich structure were proposed for aerospace applications. Firstly, the hemp fibre woven fabrics based honeycomb sandwich structures were manufactured and experimental mechanical tests (compressive and flexural) were performed in the laboratory. Numerical simulation was also performed and analysed to validate the proposed methodology. Different complex shaped aircraft part CAD models were created and numerical analysis was carried out in order to have a better understanding about the complex honeycomb sandwich structures.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2001.10a
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• pp.116-120
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• 2001

Fiber fracture is one of the dominant failure phenomena to determine total mechanical properties in composites. Fiber fracture locations were measured by optical microscopic method and acoustic emission (AE) as functions of matrix toughness and surface treatment by the electrodeposition (ED), and then two methods were compared. Two AE sensors were attached on the epoxy specimen and fiber fracture signals were detected with elapsed time. The interfacial shear stress (IFSS) was measured using tensile fragmentation test and AE system. In ED-treated case, the number of the fiber fracture measured by an optical method and AE was more than that of the untreated case. The signal number measured by AE were rather smaller than the number of fragments measured by optical method, since some fiber fracture signals were lost while AE detection. However, one-to-one correspondence between the x-position location by AE and real break positions by optical method was generally established well. The fiber break source location using AE can be a valuable method to measure IFSS for semi- or nontransparent matrix composites nondestructively (NDT).

• Journal of the Computational Structural Engineering Institute of Korea
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• v.25 no.1
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• pp.65-71
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• 2012

In order to improve the structural safety and light-weight design of aircraft floats, natural frequency and static stress analysis are performed under water and ground landing conditions. A finite element mesh based on the design configuration of light aircraft floats is modeled, and simplified water and ground landing loads are applied to this model. The natural frequency and stress analysis of aluminum-alloy floats are carried out first. Then, the structural performance of the floats is re-analyzed in the case of laminated composites, and the numerical results are compared each other. It is concluded that, by tailoring the laminated composites with respect to stacking sequence and ply thickness, the structural safety of the light-weight floats can be improved.

• Composites Research
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• v.25 no.4
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• pp.105-109
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• 2012

Recently, development of a small aircraft has been carried out for the BASA(Bilateral Aviation Safety Agreement) program in Korea. This aircraft adopted all composite structures for environmental friendly by low fuel consumption due to its lightness behavior. However the composite structure has disadvantage which is very weak against impact damages. Therefore, damage allowable design of aircraft structure must be performed considering compressive fracture strength. This point is very important for certification of composite structure aircraft. In this paper, it is performed the research on damage tolerance of thick laminate adopting aircraft structure. The damage tolerance of three different types of thick laminates such as no damage, open hole and impact damage is evaluated under compression loading.

• Applied Chemistry for Engineering
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• v.27 no.3
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• pp.252-258
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• 2016

The weight reduction and improved mechanical property are one of the prime factors to develop new materials for the aerospace industry. Composite materials have thus become the most attractive candidate for aircraft and other means of transportations due to their excellent property and light weight. In particular, fiber reinforced polymer (FRP) composite materials have been used as an alternative to metals in the aircraft. The composite materials have shown improved properties compared to those of metal and polymeric materials, which made the composites being used as the skin structure of the airplane. This review introduces different types of materials which have been developed from the FRP composite material and also one of the most advantageous ways to employ the composites in aircraft.

• Advances in aircraft and spacecraft science
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• v.3 no.1
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• pp.15-28
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• 2016

Although the aircraft industry was the first to use fibre composites, now they are increasingly used in a range of structural applications such as flooring, decking, platforms and roofs. Interlayer delamination is a major failure mode which threatens the reliability of composite structures. Delamination can grow in size under increasing loads with time and hence leads to severe loss of structural integrity and stiffness reduction. Delamination reduces the natural frequency and as a consequence may result in resonance. Hence, the study of the effects of delamination on the free vibration behaviour of multilayer composite structures is imperative. The focus of this paper is to develop a 3D FE model and investigate the free vibration behaviour of fibre composite multilayer sandwich panels with interlayer delaminations. A series of parametric studies are conducted to assess the influence of various parameters of concern, using a commercially available finite element package. Additionally, selected points in the delaminated region are connected appropriately to simulate bolting as a remedial measure to fasten the delamination region in the aim of reducing the effects of delamination. First order shear deformation theory based plate elements have been used to model each sandwich layer. The findings suggest that the delamination size and the end fixity of the plate are the most important factors responsible for stiffness reduction due to delamination damage in composite laminates. It is also revealed that bolting the delaminated region can significantly reduce the natural frequency variation due to delamination thereby improving the dynamic performance.

• Composites Research
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• v.14 no.1
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• pp.22-29
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• 2001

The purpose of this paper is to determine the effect of the autoclave inner pressure rate, heat-up rate, tool round angle, Thickness of core, height of joggle on defects, and to minimize the defects of aircraft sandwich structure reinforced with honeycomb core occurred in autoclave processing. The results showed that the geometry of aircraft sandwich structure and tool such as tool round angle, thickness of core, height of joggle, and the autoclave cure conditions such as inner pressure rate, heat up rate strongly affected the core movement, core wrinkle, bridge phenomenon of prepreg and depression of core that occurred in autoclave processing.

• Journal of Aerospace System Engineering
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• v.4 no.1
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• pp.23-26
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• 2010

In this study, it was performed damage assesment of small scale composite aircraft developing. This aircraft adopted the sandwich structure to skin of wing. This study aims to investigate the residual strength of sandwich composites with Nomex honeycomb core and carbon fiber face sheets after the open hole damage by the experimental investigation. The 4-point bending tests were used to find the bending strength, and the open hole was applied to introduce the simulated damage on the specimen. The bending strength test results after open hole was compared with the results of no damaged specimen test. The FEM analysis is assessed via an experimental 4-point bending test.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2000.04a
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• pp.159-162
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• 2000

Interfacial and microfailure properties of carbon fiber/epoxy matrix composites were evaluated using both tensile fragmentation and compressive Broutman tests with acoustic emission (AE). Amino-silane and maleic anhydride polymeric coupling agents were used via the dipping and electrodeposition (ED), respectively. Both coupling agents exhibited higher improvements in interfacial shear strength (IFSS) under tensile tests than compressive cases. However, ED treatment showed higher IFSS improvement than dipping case under both tensile and compressive test. The typical microfailure modes including fiber break, matrix cracking, and interlayer failure were observed during tensile test, whereas the diagonal slippage in fiber ends was observed during compressive test. For both the untreated and treated cases AE distributions were separated well under tensile testing. On the other hand, AE distributions were rather closer under compressive tests because of the difference in failure energies between tensile and compressive loading. Under both loading conditions, fiber breaks occurred around just before and after yielding point. Maximum AE voltage fur the waveform of carbon or basalt fiber breakage under tensile tests exhibited much larger than those under compressive tests.