• Title/Summary/Keyword: Air Journal Bearing

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Lifetime prediction of bearings in on-board starter generator

  • Zieja, Mariusz;Tomaszewska, Justyna;Woch, Marta;Michalski, Mariusz
    • Advances in aircraft and spacecraft science
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    • v.8 no.4
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    • pp.289-302
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    • 2021
  • Ensuring flight safety for passengers as well as crew is the most important aspect of modern aviation, and in order to achieve this, it is necessary to be able to forecast the durability of individual components. The present contribution illustrates the results of a computational analysis to determine the possibility of analysing the prediction of bearing durability in on-board rotating equipment from the point of view of thermal fatigue.In this study, a method developed at the Air Force Institute of Technology was used for analysis, which allowed to determine the bearing durability from the flight altitude profile. Two aircraft have been chosen for analysis - a military M-28 and a civilian Embraer. As a result of the analysis were obtained: the bearing durability in on-board rotating devices, average operation time between failures, as well as failure rate. In conclusion, the practical applicability of this approach is demonstrated by the fact that even with a limited number of flight parameters, it is possible to estimate bearing durability and increase flight safety by regular inspections.

The Optimal Design of Air Bearing Sliders of Optical Disk Drives by Using Simulated Annealing Technique (SA 기법을 이용한 광디스크 드라이브 공기베어링 슬라이더의 최적설계)

  • Chang, Hyuk;Kim, Hyun-Ki;Kim, Kwang-Sun;Rim, Kyung-Hwa
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.8
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    • pp.1545-1551
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    • 2002
  • The optical storage device has recently experienced significant improvement, especially for the aspects of high capacity and fast transfer rate. However, it is necessary to study a new shape of air bearing surface for the rotary type actuator because the optical storage device has the lower access time than that of HDD (Hard Disk Drives). In this study, we proposed the air bearing shape by using SA (Simulated Annealing) algorithm which is very effective to achieve the global optimum instead of many local optimums. The objective of optimization is to minimize the deviation in flying height from a target value 100nm. In addition, the pitch and roll angle should be maintained within the operation limits.

Influence of the environments on the movement precision of the guide table using externally pressurized porous air bearing (다공질 정압공기 베어링을 이용한 직진 테이블에 있어 주위환경이 움직임 정밀.정확도에 미치는 영향)

  • 한응교;허석환;노병옥
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.4
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    • pp.721-729
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    • 1988
  • Recently, the precision required by precision manufacturing and machinery related to electronics is within the domain of submicron that it is difficult to evaluate them by traditional measuring equipments and methods. Accordingly, precision of sub 0.1.mu.m super precise position-decision-apparatus and straight-guide air bearing have been researched and they are almost ready to be used. In utilizing straight-guide-table for super-precision-measurement which used externally pressurized porous air bearing as a way of externally pressurized air bearing, the high-precision-straight movement is the most crucial. In this study, the researcher conducted the experimental study with trial manufacture to see how the surrounding temperature and support condition influenced the selection and allocation of the machine composing element which is important to the high-precision-straight movement. The researcher finding showed that when the property of the rail part and support part of the semi-closed slider form is different, the heat generation of the working motor and surrounding temperature influence the high-precision-straight movement significantly and the researcher showed the influence of the condition of central load and eccentric load to the straight movement precision when the support stand of the straight-table was supported by numerical values.

Development of the Automated Calculation System for Air-Bearing Spindle (공기 베어링 주축의 자동설계시스템 개발)

  • Chernopyatov Y.A.;Chung W.J.;Dolotov K.S.;Kim D.S.;Lee C.M.
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.5
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    • pp.38-48
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    • 2004
  • Recently the use of high-speed equipment in machine-tool industry has greatly increased, which requires the development of prognostics and prediction methods on the design stage. Conversion of the test/experiments stage from real to virtual reality will not only significantly reduce the design and manufacturing cost, but will also increase design quality. This paper shows how it is possible to develop the automated system for the design calculations of the air-bearing spindles. First, the general calculation method is introduced. It contains several steps, namely, geometry identification, pressure calculation, stiffiness calculation, dynamics characteristics calculation. For geometry identification reducing spindle shaft to rings was proposed, which helps to automate the calculation process. For pressure calculation the Peshti method was implemented. For stiffiness calculation the analysis was made, which shown the necessity of correct calculation step selection. Then the system of ordinary differential equations containing influence coefficients was evolved, which is used for trjectories calculation. The graphical representation of the calculation results shows the dynamic behavior of the spindle unit concerning various working conditions. Finally, this automated system is illustrated by an example of the air-bearing spindle calculation.

The Static Performances of Air-Lubricated Tilting Pad Bearings With Inlet Pressure (선단압력을 고려한 공기윤활 틸팅패드베어링의 정특성)

  • 김성국;김경웅
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.04a
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    • pp.235-240
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    • 1998
  • The inlet pressure build-up at the leading edge of bearings and its effects on the static performances are investigated theoretically. The performance analyses of air-lubricated tilting pad bearings are carried out considering the inlet pressure which is obtained by means of momentum conservation method. The results show that inlet pressure is above atmosphere pressure in front of leading edge of tilting pad bearing and there is a significant influence of the inlet pressure on the performance of bearings.

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An Experimental Study on the Dynamic Coefficients according to the Source Positions in Externally Pressurised Air-lubricated Journal Bearing with Two Row Sources (2열 외부가압 공기 저어널 베어링에서 급기구 위치에 따른 동적계수에 관한 실험적 연구)

  • 이종렬;이준석;이득우;김태형;박보선
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.243-249
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    • 2001
  • This paper has been presented the hydrodynamic effect by the journal speed, eccentricity and source positions in order to overcome the defects of air bearing such as low stiffness and damping coefficient. Choosing the two row source position of air bearing is different from existed investigations in the side of pressure distribution of air film because of the high speed of journal and the wedge effects by the eccentricity. These optimal chooses of the two row source positions enable us to improve the performance of the film reaction force and loading force as making the high speed spindle. In this paper, the pressure behavior in theory of air film according to the eccentricity of journal and the source positions analyzed. The theoretical analysis have been identified by experiments. The results of investigated characteristics may be applied to precision devices like ultra-precision grinding machine and ultra high speed milling.

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Mathematical Modeling about Magnetic Attractive Force of Magnetic Bearing (자기베어링 구동용 전자석의 흡인력에 대한 수학적 모델링)

  • Choi, G.H.;Yang, J.H.;Choung, K.G.
    • Journal of Power System Engineering
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    • v.16 no.3
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    • pp.64-68
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    • 2012
  • Because the magnetic bearing supports levitating body without contact, wear, noise and vibration are very small comparing with mechanical bearings, it is very useful to high revolution machinery. In general, the magnetic attractive force function that is proportional to square of control current(x), and inversely proportional to square of an air gap(i) has been widely used. This paper proposed the new magnetic attractive force function that is proportional to cube of the control current, and inversely proportional to square of the air gap. The function was optimized to minimize the cost function that is the percentage of deviation about the change of a proportional constant(k), using the experimental data, ie, control currents and air gaps.

Rotordynamic Effects Due to Aerodynamic Instability in a Turbo-compressor with Air Foil Bearings (공기 포일 베어링으로 지지되는 터보 압축기의 공력 불안정성이 로터에 미치는 진동 영향)

  • Kim, Tae-Ho;Lee, Yong-Bok;Kim, Chang-Ho;Lee, Nam-Soo;Kim, Kwang-Ho;Shin, You-Hwan
    • The KSFM Journal of Fluid Machinery
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    • v.6 no.2 s.19
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    • pp.62-69
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    • 2003
  • An oil-free turbo-compressor supported by compliant foil bearings which remove oil-contamination by elimination of a conventional ball bearing and oil lubrication systems is presented. Turbo-compressor makes two individual air compressions with two impellers at a operating speed of 39,000 rpm. In this study, the rotordynamic effects caused by aerodynamic instability were investigated with variable mass flow rates. Correlations between frequencies of pressure fluctuation in two diffusers and those of excitation forces on rotor were clearly observed in an aerodynamic unsteady region. Thus, these results show that it is beneficial to design high-speed rotating turbomachinery by considering coupling effect between aerodynamic instability and rotordynamic force.

Optimal Acceleration Feedforward Control of Active Magnetic Bearing Systems Subject To Base Motion (베이스 운동을 받는 능동자기베어링계의 가속도 최적 앞먹임 제어)

  • 강민식
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.9
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    • pp.84-91
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    • 2003
  • This paper concerns on one-DOF non-rotating active magnetic bearing (AMB) system subject to base motion. In such a system, it is desirable to retain the axis within the predetermined air-gap while the base motion forces the axis to deviate from the desired air-gap. Motivated from this, an optimal acceleration feedforward control is proposed to reduce the base motion response without deteriorating other feedback control performances. Experimental results demonstrate that the proposed optimal feedforward control reduces the standard deviation of the air-gap to 29% that by feedback control alone.

Development of Foil Journal Bearing for Turbo Machinery (터보기기용 포일 저널 베어링 개발)

  • Kim, Kyeong Su;Lee, Ki Ho;Kim, Seung Woo
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.475-481
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    • 2001
  • Foil bearings have been successfully used for small high speed rotors, such as ACM(Air Cycle Machine), turbo charger, turbo compressor, high speed motor, etc. Recently advanced researches are concentrated on the high load capacity and the extreme temperature foil bearings to extend the application boundary. Some bearings are already adopted into cryogenic machines and micro gas turbines. In this paper, a foil journal bearing designed for high load capacity, which is under development, is introduced. The bearing is for the turbo refrigerator which has a rotor of 18${\~}$25 kgf rotating at 23,000${\~}$38,000 rpm. This application is well beyond conventional spectrum of foil bearings because the rotor is relatively heavy and the rotational speed is low. Therefore, the development is challenging. The foil bearing is a bump type, the size is 60mm in diameter and 50mm in length, the operating fluid is air and rotational speed is 26,000 rpm. In-house software was developed and used for bearing design. Tested maximum load capacity is 80kgf, 0.62 in terms of load capacity coefficient, and testing is being continued.

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