• Title/Summary/Keyword: Air Compressor

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A Design of Air Compressor Remote Control System Using USN Technology (USN 기술을 이용한 공기압축기 원격관리 시스템 설계)

  • Hwang, Moon-Young
    • Korean Journal of Artificial Intelligence
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    • v.6 no.1
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    • pp.1-10
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    • 2018
  • Compressed Air is an important energy source used in most factories nowadays. The automation trend using air compressor has been gradually increasing with the interest of the 4th industry in recent years. With the air compressor system, it is possible to construct the device at low cost and easily achieve automation and energy saving. In addition, With trend of FA, miniaturation and light weight manufacturing trend expand their use in the electronics, medical, and food sectors. Research method is to design the technology for the remote control of the following information as USN base. Development of flexible sensing module from real time observation module for fusion of IT technology in compressed air systems, design and manufacture of flexible sensing module, and realiability assessment. Design of real-time integrated management system for observation data of compressed air system - Ability to process observation data measured in real time into pre-processing and analysis data. This study expects unconventionally decreasing effect of energy cost that takes up 60~70% of air compressor layout and operation and maintenance management cost through USN(Ubiquitous Sensor Network) technology by using optimum operational condition from real time observation module. In addition, by preventing maintenance cost from malfunction of air compressor beforehand, maintenance cost is anticipated to cut back.

Experimental Study on the Performance of Screw Compressor with Various Shapes of Air End (에어엔드 형상변화에 따른 스크류 압축기 성능에 관한 실험적 연구)

  • Kim, Tae-Yoon;Lee, Jae-Young;Kim, Youn-Jea
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.1
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    • pp.5-10
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    • 2013
  • The performance of screw air compressor is affected by rotor profile, lobe number, air end wrap angle, rotor L/D ratio, suction and discharge ports, revolutions of air end and load regulation control, etc. In general, an efficient screw compressor needs a rotor profile of which has a large flow cross-section area, short sealing lines and a small blow-hole. In this study, experimental study was performed with newly designed $5{\times}6$ rotor profile and various shapes of air end. Results show that the measured specific power consumption of the newly designed screw compressor appeared to be lower than any other published data for the equivalent screw compressors manufactured.

A Study on the Performance Analysis of Automotive Air Conditioning System (자동차용 에어컨 시스템의 성능해석에 관한 연구)

  • 이대웅;유성연
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.14 no.4
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    • pp.304-314
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    • 2002
  • Performance analysis of the automotive air-conditioning system is conducted by using computer simulation, and performance tests are carried out by using the climate wind tunnel in order to verify simulation. Evaporator and condenser were modeled by using empirical correlation which was obtained from calorimeter data, and compressor was modeled by using map based method. The steady state thermodynamic conditions of refrigerant satisfying mass and energy balance were assumed in the simulation program for automotive airconditioning system. The system performance was analyzed by finite difference method until differential air enthalpy between evaporator inlet and outlet becomes converged. Simulation results are in good agreement with experimental results at most operating conditions. Variation of discharge temperature and pressure of compressor, outlet temperature of evaporator, cooling capacity, and COP were investigated in term of air volume flow rate for evaporator, compressor capacity, compressor speed, superheat of thermostatic expansion valve, and diameter of suction line.

Numerical Performance Analysis of the Swing Compressor (스윙 압축기의 수치해석적 성능평가)

  • Moon, Seok-Hwan;Noh, Ki-Youl;Sa, Bum-Dong;Yang, Jang-Sik;Choi, Gyung-Min;Kim, Duck-Jool
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.24 no.1
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    • pp.77-84
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    • 2012
  • Numerical performance analysis of the vane-roller integral type swing compressor was conducted. The swing compressor has been investigated for the highly efficient air conditioning system. Performance analysis results of the swing compressor were compared with those of a conventional rotary compressor. Mechanical and gas losses of a swing compressor were larger than those of a rotary compressor. However in case of mass flow rate from the discharge port, the swing compressor was about 6.68% higher than the rotary compressor. Hence the EER, the cooling capacity and the compressor work of the swing compressor were about 3.71%, 6.69% and 2.90% higher than the rotary compressor respectively.

Effect of the Suction Air Temperature on the Performance of a Positive Displacement Air Compressor (흡입공기 온도에 의한 용적형 공기 압축기 성능 변화)

  • Jang, Ji-Seong;Han, Seoung-Hun;Ji, Sang-Won
    • Journal of Power System Engineering
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    • v.21 no.2
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    • pp.89-94
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    • 2017
  • Pneumatic systems are widely applied in various industry because it have a many advantage(low cost, high safety, etc.). Air compressors supply the working fluid to the pneumatic systems and consume a lot of electrical energy at the manufacturing site. The one of the suggested idea is to reduce the energy consumption by reducing the suction temperature of the air compressor and increasing the discharge flow rate. In this paper, the discharge flow rate and air power of the positive displacement type air compressor is simulated by changing the temperature of suction air and the relationship between the suction air temperature and the performance variation of the air compressor is analyzed. As a result, we know that as the suction temperature of air is lowered, the discharge mass flow-rate is increased, but the specific enthalpy is reduced rather than increased, which means that the power of the discharged air is not greatly increased even if lower the suction air temperature.

Structure Analysis of Vehicle Air Compressor (자동차용 공기압축기의 구조해석)

  • 원종진;이종선;흥석주;이현곤
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.45-50
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    • 1999
  • The object of this study is structure analysis of vehicle air compressor. Structure analysis is compose to nodal solution and element solution using ANSYS code. Then analysis is partition to head part, cylinder and piston part of vehicle air compressor. Stress and strain results are satisfy to Von Mises yield criterion.

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An Analysis of the Performance of a Combined Expander-Compressor Unit for a CO2 Automotive Air Conditioning Cycle (차량용 CO2 에어컨 사이클 성능 향상을 위한 일체형 팽창기-압축기 성능 해석)

  • Choi, Jae Woong;Lim, Jeong Taek;Kim, Hyun Jin
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.30 no.3
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    • pp.107-115
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    • 2018
  • A design combining the use of a compressor and expander was introduced in order to improve the cycle performance of a $CO_2$ automotive air conditioning system. Both the compressor and expander used were of rotary vane type and were designed to share a common shaft in a housing. Numerical simulation was carried out to evaluate the merit of the combined unit. In a typical automotive air conditioning operating conditions, the COP of the system was improved by 8.7% by the application of the combined unit. The compressor input was reduced by 5.2% through use of the expander output. In addition, about 3.06% increase in the cooling capacity was obtained through isentropic expansion in the expander. Our study noted that, as the pressure difference between the gas cooler and the evaporator becomes larger, the COP of the system improved increases unless the mass flow rate in the expander exceeds that in the compressor.

Noise Reduction of Reciprocating Type Air Compressors (왕복동식 공기압축기의 소음저감에 관한 공학적 대책 연구)

  • Lee, Kwang-Gil;Park, Jae-Suk
    • Journal of the Korean Society of Safety
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    • v.21 no.5 s.77
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    • pp.12-16
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    • 2006
  • This paper deals with the noise evaluation and noise reduction of a reciprocating air-compressor. The reciprocating air-compressor is widely used in the small and medium sized industrial firms, many employees exposed and irritated by their noise in the workplace. Thus, appropriate noise control actions should be taken to prevent hearing loss due to the its noise exposure. Lead-wrapping techniques are employed to identify the contribution of principal noise sources which are generally known to be motor, belts, suction valves, discharge valves, moving parts, and flow-induced noise caused by edges or discontinuities along the flow path including expansions, contractions, junctions and bends. As a result, the main noise sources of the air-compressor are categorized by the suction and discharge noise, valve noise, and compressed air tank noise. Based on the investigations, mufflers are designed to reduce both the suction and discharge noise and the compressed-air tank noise. Instead of the conventional valve plate, polyethylene resin is used the reduction of valve impact noise. In addition, attempts are made to reduce the valve noise propagation to the cylinder head and the compressor tank by using the insulation casings. As a result of the countermeasure plans, a noise reduction up to 10dB(A) could be achieved for the air-compressor.

Performance Test for a Centrifugal Air Compressor (원심형 공기압축기 성능시험)

  • 신유환;안이기;김광호;손병진
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.8
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    • pp.1964-1971
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    • 1995
  • In the present study, the performance characteristics of a centrifugal air compressor were investigated experimentally. The PC controlled performance test facility for a centrifugal air compressor driven by an electric motor with a gear box to achieve higher compressor rotating speed was set up in the present study. The performance test for a turbocharger compressor of a diesel engine was conducted, and in a case of 34,800 rpm, pressure ratio 1.18, flow rate 0.09kg/s, compressor efficiency 61% were investigated. Adiabatic power for a tested compressor showed maximum value at mass flow ratio 0.8. The value of mass flow ratio of maximum efficiency was about 0.37, it was independent of compressor rotating speed.

Identification of Noise Sources in Scroll Compressor for Air-Conditioner

  • Lee, Jin-Kab
    • Journal of Mechanical Science and Technology
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    • v.14 no.6
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    • pp.597-604
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    • 2000
  • Low noise of air-conditioners is one of the most important issues because of the users' strong demand. The main source of noise in an air-conditioner is the compressor. Therefore, noise reduction in a compressor is quite significant as an element technology in the air-conditioner field. Recently, scroll compressors are widely used, because they feature low noise, due to less pulsation of gas pressure, than that of rotary compressors. For reduction of noise, the source of noise must be identified. This paper presents a detailed analysis to identify the noise source and shows the dominant factors of noise of the scroll compressor, which will make it possible to design a scroll compressor with low noise.

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