• Title/Summary/Keyword: Air Bearings

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Development of Advanced TurboBlowers Using High-Spped BLDC Motors and Foil Air Bearings (차세대 신개념 터보블로워의 세계최초 상품화 개발)

  • Oh, Jongsik;Lee, Heonseok
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.177-182
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    • 2002
  • In the paper, the development of high-speed industrial turbo blowers with foil air bearings is presented as a first successful commercialization in the world. Their target market is various from wastewater treatment to cement factory processes which require compressed air ranging between 0.6 and 0.8 bar gauge. Employing the state-of·the-art technology of the high-speed BLDC motors, the bump-type foil air bearings and the high- efficient turbo impellers/diffusers, so much compact, efficient and silent blower machines of a single stage are now available in the market, aiming to replace the existing inefficient, bulky and noisy ones, such as roots blowers. The first production lines are established fur 25,75 and 150 hp class blowers. Rotational speeds from about 20,000 to 80,000 rpm are realized directly from the high-speed BLDC motors without any gear boxes, and no lubrication oil is required. A brief introduction of design, manufacture and test results is presented fur mechanical, electrical and aerodynamic performance.

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Analysis of Axial Load Characteristics of Air-Dynamic Bearings of Various Curvatures (다양한 곡률을 가진 공기 동압 베어링의 축방향 부하특성 해석)

  • 최우천;신용호;최정환
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.3
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    • pp.129-135
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    • 2000
  • Air-dynamic bearings are increasingly used in supporting small high-speed rotating bodies. This study investigates the effects of design parameters on the axial stiffness of spiral-grooved air bearings of various curvatures. Design parameters are fundamental clearance, groove depth, and bearing number. The pressure distribution at the clearance between the stator and rotor of the bearing is obtained by solving the Reynolds equation, and the supporting load and the axial linear stiffness are calculated from the pressure distribution. It is found that a larger curvature increases the axial linear stiffness more and that there exist an optimal groove depth for the linear stiffness of the air bearing. It is also found that the linear stiffness has a linear relationship with the bearing number.

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Analysis on the Dynamic Characteristics of Externally Pressurized Porous Thrust Air Bearings (다공질정압 Thrust공기 베어링의 동특성 해석)

  • Park, Cheon-Hong;Lee, Hu-Sang
    • 연구논문집
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    • s.23
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    • pp.5-13
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    • 1993
  • The present work deals with the theoretical prediction of static & dynamic characteristic of annular type externally pressurized thrust air bearings with metal-sintered porous media. For the evaluation of surface loading effect by machining, it is assumed that the flow at the porous surface is dominant and which is equivalent to the flow through orifice. Finite different method with over-relaxation method is used to solve the numerical problems. The influences of radius ratio, supply pressure and squeeze number on performances are investigated, as the results. The results of this study can be used to predict the optimal running condition and stable realm of porous bearings.

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A Study on Air-Lubricated Spherical Tilting Pad Bearings (공기윤활 구면틸팅패드베어링에 대한 연구)

  • 김성국;김경웅
    • Tribology and Lubricants
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    • v.17 no.2
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    • pp.116-123
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    • 2001
  • A theoretical analysis has been undertaken to show the influence of bearing geometry on the steady state characteristics of air lubricated spherical tilting pad bearings. The geometry variations considered are the number of pads, the eccentricity ratio, the direction of load, and the preloading. Dynamic characteristic equations are derived with pad assembly method.

A Study on the Performances of Hydrodynamic Air Lubricated Thrust Bearings of Several Types (여러가지 형식의 동압 공기 윤활 스러스트 베어링의 성능에 대한 연구)

  • Kang, Ji-Hoon;Kim, Kyung-Woong
    • Tribology and Lubricants
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    • v.18 no.5
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    • pp.364-370
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    • 2002
  • In this paper, numerical analyses were undertaken to calculate the static and dynamic performances of step-pocket, inward pumping spiral grooved, outward pumping spiral grooved and herringbone grooved bearings. For each bearing, optimal values for various design parameters were obtained to maximize the load capacity and the stiffness and bearing performances were calculated. The optimized performances of these bearings were compared to conclude that the performance of step-pocket bearing is better than the other bearings.

Study on Dynamic Characteristic & Performance of the Air Supply System for PEM Fuel Cell (고분자 전해질 연료 전지용 공기공급계의 동특성 및 성능에 대한 연구)

  • Lee, Hee-Sub;Kim, Olang-Ho;Lee, Yong-Bok
    • The KSFM Journal of Fluid Machinery
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    • v.9 no.6 s.39
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    • pp.45-53
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    • 2006
  • Turbo-blower as an air supply system is one of the most important BOP (Balance of Plant) systems for FCV(Fuel Cell Vehicle). For generating and blowing compressed air, the motor of air blower consumes maximum 25% of net power, and fuel cell demands a clean air. In this study, turbo-blower supported by air foil bearings is introduced as the air supply system used by 80kW proton exchange membrane fuel systems. The turbo-blower is a turbo machine which operates at high speed, so air foil bearings suit their purpose as bearing elements. Analysis for confirming the stability and endurance is conducted. The rotordynamic stability was predicted using the numerical analysis of air foil bearings and it is verified through experimental works. In spite of various transient dynamic situation, the turbo-blower had stable performances. After the performance test, results are presented. The normal power of driving motor has about 1.6 kW with the 30,000 rpm operating range and the flow rate of air has maximum 160 SCFM. The test results show that the aerodymic performance and stability of turbo-blower are satisfied to the primary goals.

Development of air supply system(Turbo blower) for 80kW PEM fuel cell (80kW급 고분자 전해질 연료전지의 공기공급계(터보 블로워) 개발)

  • Lee, Hee-Sub;Kim, Chang-Ho;Lee, Yong-Bok
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.06a
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    • pp.67-72
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    • 2006
  • Blower as an air supply system is one of the most important BOP (Balance of Plant) system fur FCV(Fuel Cell Vehicle). For generating and blowing compressed air, the motor of air blower consumes maximum 25% of net power and fuel cell demands a clean air. Considering the efficiency of whole FCV, low friction lubrication of high speed rotor is needed. For the purpose of reducing electrical power and supplying clean air to Fuel cell, oil-free air foil bearings are applied at the each side of brushless motor (BLDC) as journal bearings which diameter is 50mm. The normal power of driving motor has 1.7kW with the 30,000rpm operating range and the flow rate of air has maximum 160 SCFM. The impeller of blower was adopted a mixed type of centrifugal and axial which has several advantages for variable operating condition. The performance of turbo-blower and parameters of air foil bearings was investigated analytically and experimentally. From this study, the performance of the blower was confirmed to be suitable far 80kw PEM FC.

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