• Title/Summary/Keyword: Air Bearing System

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Rotordynamic Design and Stability Prediction of 100 Watts Micro Power System (100 Watts 급 초소형 파워 시스템의 회전체 동역학적 설계 및 안정성 예측)

  • Kwak, Hyun-Duck;Lee, Yong-Bok;Ryu, Keun;Kim, Chang-Ho
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.459-464
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    • 2003
  • The Roordynamic feasibility of Micro Power System supported by air foil bearings is investigated. The Micro Power System is new portable power source based on brayton cycle, which consists of compressor, turbine, generator, and combustion chamber. In this paper, the analysis of Rotordynamic characteristics of Micro Power System is performed based upon the bearing equilibrium position, Campbell diagram and stability. As a result, it is demonstrated that the air foil bearings could be adopted well to the Micro Power System. However, for more stable operation at target running speed, the damping characteristics of air foil bearing should be enhanced.

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Study on the Electromagnetic Excitation System for the Measurement of Dynamic Coefficients of Air Foil Bearing for High Speed Rotor (초고속 회전체용 공기 포일 베어링의 동특성 계수 측정을 위한 전자석 가진장치에 관한 연구)

  • Park, Cheol-Hoon;Choi, Sang-Kyu;Ham, Sang-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.3
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    • pp.18-25
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    • 2013
  • Recently the requirement of long-term mobile energy source for mobile robot or small-sized unmanned vehicle is highly increased, and the micro turbine generator(MTG) which is known to have high energy and power density is under development. MTG is designed to have air foil bearing and high speed rotor of which operating speed is 400,000rpm. In the development stage of high speed rotor and bearing, stability analysis for the full operational speed range is essential and the dynamic coefficients such as stiffness and damping coefficients of bearing depending on the rotational speed are required for that. Although perturbation method is usually used to identify the dynamic coefficients, it's not easy to give the perturbation to the high speed rotating rotor. In this study, we present the dynamic coefficients measurement system for air foil bearing which consists of electromagnets, gap sensors, high speed motor and controller. This measurement system can exert the sine sweep force to the rotor-bearing, measure the displacement of rotor and get FRF(Frequency response function) of rotor-bearing. The least square estimation method is applied to identify the dynamic coefficients of bearing from the measured frequency response at the different rpm and the identified dynamic coefficients for the wide rotational speed range are presented.

An Analysis and Test for Leakage Flow of Sealless Cylinder (고성능 씰리스 실린더의 해석 및 누설유량 시험)

  • Kim, Sung-Jong;Kim, Dong-Soo;Lee, Seung-Hyun
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.961-966
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    • 2004
  • The cylinder without seal has a piston with air bearing which is partly cylindrical and conical shape. The description of system geometry is deviation by the flow rate equation. Then pressure distribution and bearing force equations are derived. Several non-dimensional parameters are suggested. The relationship among bearing force, leakage flow and geometry of the bearing is investigated by simulation. And determination method for optimal design of sealless cylinder is given. A prototype of sealless cylinder which had rod bearing with four pockets, five pockets, and six pockets was built respectively. As a result of leakage flow test, it is evaluation to air bearing in sealless cylinder.

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A Study on the Influence of Nonlinearity Coefficients in Air-Bearing Spindle Parametric Vibration

  • Chernopyatov, Y.A.;Lee, C.M.;Chung, W.J.;Dolotov, K.S.
    • International Journal of Precision Engineering and Manufacturing
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    • v.6 no.1
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    • pp.51-58
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    • 2005
  • The development of the high-efficiency machine-tools equipment and new cutting tool materials with high hardness, heat- and wear-resistance has opened the way to application of high-speed cutting process. The basic argument of using of high-speed cutting processes is the reduction of time and the respective increase of machining productivity. In this sense, the spindle units may be regarded as one of the most important units, directly affecting many parameters of high-speed machining efficiency. One of the possible types of spindle units for high-speed cutting is the air-bearing type. In this paper, we propose the mathematical model of the dynamic behavior of the air-bearing spindle. To provide the high-level of speed capacity and spindle rotation accuracy we need the adequate model of "spindle-bearings" system. This model should consider characteristics of the interactions between system components and environment. To find the working characteristics of spindle unit we should derive the equations of spindle axis movement under the affecting factors, and solve these equations together with equations which describe the behavior of lubricant layer in bearing (bearing stiffness equations). In this paper, the three influence coefficients are introduced, which describe the center of spindle mass displacement, angle of shaft rotation around the axes under the unit force application and that under the unit torque application. These coefficients are operated in the system of differential equations, which describes the spindle axis spatial movement. This system is solved by Runge-Kutta method. Obtained trajectories and amplitude-frequency characteristics were then compared to experimental ones. The analysis shows good agreement between theoretical and experimental results, which confirms that the proposed model of air-bearing spindle is correctis correct

An Experimental Investigation on the Dynamic Behavior of an Air Lubricated Tilting Pad Journal Bearing (공기윤활 틸팅패드 저어널 베어링의 동적거동에 관한 실험적 연구)

  • Hwang, Pyung;Kwon, Sung-In
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.325-330
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    • 1999
  • The dynamic behavior analysis of air-lubricated tilting pad journal bearing which considers start-up, running and shutdown Process were performed. By carrying out the experiment of shaft vibration, measurement of the vibration amplitudes supported by air lubricated tilting pad bearing and analysis of the result, we found more accurate dynamic behavior of the system. There were many investigations in these bearings, but dynamic behavior of startup, shutdown and running process were lacked. By using the experimental data we found the accurate dynamic behavior of the system.

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Study on the Vibration Characteristics of Air Foil Bearing System by Clearance Variation (틈새 변화에 따른 공기 포일 베어링 시스템의 진동 특성에 대한 연구)

  • Shin, Seung-Hoon;Park, Jung-Koo;Joung, Kyu-Kang
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2009.10a
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    • pp.792-796
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    • 2009
  • Application of air foil bearing (AFB) is widely using to cope with requirements of high speed and high efficiency system at turbo machinery. At same time, a wide variety of AFB design methods are required. In this paper, the AFB design factor influencing the most greatly in bearing performance was selected through theoretical analysis and vibration test was conducted using selected factor. Through this process, AFB system applicable for vehicle turbo machinery was developed.

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Dynamic Characteristics Analysis of a Rigid Rotor System Supported by Journal Air Bearings (저널 공기 베어링에 의해 지지되어진 강체 로터 계의 동특성 해석)

  • 권대규;곡순이;이성철
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11b
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    • pp.1026-1031
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    • 2001
  • In this paper. the dynamic characteristics of a super high-speed tilting-pad air bearing(TPGB) used in a turbo expander with high expansion ratio are analyzed. The dynamic behavior and stability of a rotary system supported by two journal air bearings are investigated numerically. The transient response of the shaft is obtained by simultaneously solving the equation of motion of the shaft and the dynamic Reynolds equation. The stiffness and damping coefficients of the bearing are calculated from the loading coefficients of the bearing are calculated from the loading capacity. shaft velocity and displacement by using a curve fitting method. The natural frequencies of the 1st and 2nd rigid modes can be calculated from these coefficients. The theoretical method of a rigid rotor system is verified by experimentsut.

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A Study on the Performance of Slot Restrictor Bearing with a Variation in Circumferential Direction (원주방향 변화를 갖는 슬롯 레스트릭터 베어링의 성능 연구)

  • 박정구;김경웅
    • Tribology and Lubricants
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    • v.16 no.2
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    • pp.91-98
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    • 2000
  • A slot restrictor air journal bearing has high load capacity and high stiffness. The stability characteristics of the slot restrictor air journal bearing are studied theoretically and experimentally to forecast and to prevent the whirl instability. As for the high speed rotating machinery, the instability called'whirl'occurs when the rotor rotates at a speed more than twice the resonant speed. Once the whirl occurs, rubbing contact between the journal and the bearing occurs mostly and the bearing-rotor system is destroyed ultimately. Therefore, the forecasting and prevention of the occurrence of whirl instability is a very important subject especially to develop highly efficient high speed rotating machinery. The bearing with the slot restrictor that varies about circumferential direction is used for the purpose of the prevention of whirl instability.

A study on performance of slot restrictor bearing with a variation in circumferencial direction (원주방향 변화를 갖는 슬롯 레스트릭터 베어링의 성능 연구)

  • 박정구;김경웅
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.350-357
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    • 1998
  • Slot restrictor air journal bearing has high load capacitance and high stiffness. Stability characteristics of slot restrictor air journal bearing are studied theoretically to forecast and to prevent the whirl instability. As for the high speed rotating machinery, the instability called 'whirl' occurs when the rotor rotates at a speed more than twice the resonant speed. Once the whirl occurs, rubbing contact between the journal and the bearing occurs mostly and the bearing-rotor system is destroyed ultimately. Therefore, the forecasting and prevention of the occurence of whirl instability is a very important subject especially to develop highly efficient high speed machinery. The bearing with the slot restrictor that varies about circumferencial direction is used for the purpose of the prevention of whirl instability.

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Modified Boundary-Fitted Coordinate System Method for HDD Slider Analysis

  • Hwang, Pyung;Polina V. Khan
    • KSTLE International Journal
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    • v.5 no.2
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    • pp.52-56
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    • 2004
  • The hard disk drive performance depends strongly on air bearing characterisitcs of the head slider. The objective of the slider design is to provide accurate positioning of the magnetic read/write element at the very small height above the disk. Application of the numerical methods is required due to complexity of the air bearing surface of the slider. The Boundary-Fitted Coordinate System Divergence Formulation method can be used for calculation of pressure distribution in the case of steep film thickness gradients. In the present work, the interpolating functions used in the expression for the Couette flow are modified in order to improve the solution characteristics in the extremely high compressibility number region. The advantages of the modified method are demonstrated on example of the flat skewed slider. Finally, the modi.ed method is applied to analysis of the static characteristics of the femto-slider. The analysis results indicate the effect of the silder's air bearing surface crown on the flying height and the pitching angle in steady state position.