• Title/Summary/Keyword: Aggregate particle

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Optimum Compaction Test of Roller Compacted Concrete Pavement (롤러전압 콘크리트포장의 적정 다짐실험 방안 고찰)

  • Chung, Gun Woo;Lee, Seung Woo
    • International Journal of Highway Engineering
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    • v.17 no.3
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    • pp.27-33
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    • 2015
  • PURPOSES : To ensure appropriate RCC properties with sufficient strength development and workability, it is necessary to secure a proper level of consistency. It is also necessary to secure maximum dry density, which is an important factor for increasing the interaction of aggregate interlocking, leading to an augmentation of RCC strength. On the other hand, the dry density of RCC can be changed owing to the compaction conditions, water content, and particle size distribution. A Proctor test and a modified Proctor test were used for determining the optimum water content needed to achieve maximum dry density with different amounts of compaction energy. A Vebe test, on the other hand, was used for checking the level of consistency, which is important for producing a workable mixture. METHODS : To confirm the degree of compaction at various particle sizes, RCC mixtures with different sand/aggregate ratios were evaluated. The Proctor test and modified Proctor test were applied to these mixtures to check the effect of the aggregate gradation and compaction energy on the maximum dry density and optimum water content. During each test, three specimens were produced for all types of water content under each aggregate gradation. A compaction curve and the optimum water content and maximum dry density for each aggregate gradation were then obtained for both tests. The range of water content for the appropriate consistency of each aggregate gradation was determined through a Vebe test. The optimum water content was then evaluated based on this range. RESULTS : The compaction test results show that the modified Proctor test provides a higher maximum dry density and lower optimum water content compared with the standard Proctor test. For the modified Proctor test, two cases of aggregate gradation (s/a = 30% and 70%) had the optimum water contents outside of the appropriate water content range. For the standard Proctor test, on the other hand, none of aggregate gradations provided the optimum water content within the desired range. CONCLUSIONS : The modified Proctor test should be used for an RCC mixture design because it can provide adequacy between maximum dry density and consistency. Moreover, the compaction roller has become highly developed for higher compaction energy.

Expansion behavior of concrete containing different steel slag aggregate sizes under heat curing

  • Shu, Chun-Ya;Kuo, Wen-Ten
    • Computers and Concrete
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    • v.16 no.3
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    • pp.487-502
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    • 2015
  • This study investigated particle expansion in basic oxygen furnace slag (BOF) and desulfurization slag (DSS) after heat curing by using the volume method. Concrete hydration was accelerated by heat curing. The compressive strength, ultrasonic pulse velocity, and resistivity of the concrete were analyzed. Maximum expansion occurred in the BOF and DSS samples containing 0.30-0.60 mm and 0.60-1.18 mm particles, respectively. Deterioration was more severe in the BOF samples. In the slag aggregates for the complete replacement of fine aggregate, severe fractures occurred in both the BOF and DSS samples. Scanning electron microscopy revealed excess CH after curing, which caused peripheral hydration products to become extruded, resulting in fracture.

Tensile Performance of PE Fiber-Reinforced Highly Ductile Cementitious Composite including Coarse Aggregate (골재의 입도분포 변화에 따른 PE 섬유보강 고연성 시멘트 복합체의 인장성능)

  • Lee, Bang Yeon;Kang, Su-Tae
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.5
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    • pp.95-102
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    • 2020
  • For the purpose of developing a PE fiber-reinforced highly ductile cementitious composite having high tensile strain capacity more than 2% under the condition of containing aggregates with large particle size, this study investigated the tensile behavior of composites according to the particle size and distribution of aggregates in the composite. Compared with the mixture containing silica sand of which particle size is less than 0.6 mm, mixtures containing river sand and/or gravel with the maximum particle size of 2.36 mm, 4.75 mm, 5.6 mm, 6.7 mm were considered in the experimental design. The particle size distributions of aggregates were adjusted for the optimized distribution curves obtained from modified A&A model by blending different sizes of aggregates. All the mixtures presented clear strain-hardening behavior in the direct tensile tests. The mixtures with the blended aggregates to meet the optimum curves of aggregate size distributions showed higher tensile strain capacity than the mixture with silica sand. It was also found that the tensile strain capacity was improved as the maximum size of aggregate increased which resulted in wider particle size distribution. The mixtures with the maximum size of 5.6 mm and 6.7 mm presented very high tensile strain capacities of 4.83% and 5.89%, respectively. This study demonstrated that it was possible to use coarse aggregates in manufacturing highly ductile fiber-reinforced cementitous composite by adjusting the particle size distribution.

Experimental & computational study on fly ash and kaolin based synthetic lightweight aggregate

  • Ipek, Suleyman;Mermerdas, Kasim
    • Computers and Concrete
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    • v.26 no.4
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    • pp.327-342
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    • 2020
  • The objective of this study is to manufacture environmentally-friendly synthetic lightweight aggregates that may be used in the structural lightweight concrete production. The cold-bonding pelletization process has been used in the agglomeration of the pozzolanic materials to achieve these synthetic lightweight aggregates. In this context, it was aimed to recycle the waste fly ash by employing it in the manufacturing process as the major cementitious component. According to the well-known facts reported in the literature, it is stated that the main disadvantage of the synthetic lightweight aggregate produced by applying the cold-bonding pelletization technique to the pozzolanic materials is that it has a lower strength in comparison with the natural aggregate. Therefore, in this study, the metakaolin made of high purity kaolin and calcined kaolin obtained from impure kaolin have been employed at particular contents in the synthetic lightweight aggregate manufacturing as a cementitious material to enhance the particle crushing strength. Additionally, to propose a curing condition for practical attempts, different curing conditions were designated and their influences on the characteristics of the synthetic lightweight aggregates were investigated. Three substantial features of the aggregates, specific gravity, water absorption capacity, and particle crushing strength, were measured at the end of 28-day adopted curing conditions. Observed that the incorporation of thermally treated kaolin significantly influenced the crushing strength and water absorption of the aggregates. The statistical evaluation indicated that the investigated properties of the synthetic lightweight aggregate were affected by the thermally treated kaolin content more than the kaoline type and curing regime. Utilizing the thermally treated kaolin in the synthetic aggregate manufacturing lead to a more than 40% increase in the crushing strength of the pellets in all curing regimes. Moreover, two numerical formulations having high estimation capacity have been developed to predict the crushing strength of such types of aggregates by using soft-computing techniques: gene expression programming and artificial neural networks. The R-squared values, indicating the estimation performance of the models, of approximately 0.97 and 0.98 were achieved for the numerical formulations generated by using gene expression programming and artificial neural networks techniques, respectively.

Analyzing the Engineering Properties of Cement Mortar using Raw Coal Ash as a Microfines for the Mixed Aggregate (미정제 석탄회를 혼합골재의 미립분 보충재로 활용하는 시멘트 모르타르의 공학적 특성 분석)

  • Han, Cheon-Goo;Park, Byung-Moon
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.3
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    • pp.219-225
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    • 2018
  • The aim of the research is improving the quality of concrete by using the alternative aggregate resources and recycling wastes. To make a combined aggregate fitted in standard particle size distribution curve, crushed sand from blasted rock debris was used as a base aggregate. Additionally, to increase the portion of fine particles, sea sand was mixed. Although these aggregate combination fit the standard particle size distribution curve, in this research, raw coal ash was replaced as a microfine. According to the experiment, by replacing 5% raw coal ash, the most favorable results were achieved in aggregate gradation and cement mortar quality.

Aggregate shape influence on the fracture behaviour of concrete

  • Azevedo, N.Monteiro;Lemos, J.V.
    • Structural Engineering and Mechanics
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    • v.24 no.4
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    • pp.411-427
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    • 2006
  • The Discrete Element Method, DEM, is increasingly used in fracture studies of non-homogeneous continuous media, such as rock and concrete. A 2D circular rigid DEM formulation, developed to model concrete, has been adopted. A procedure developed to generate aggregate particles with a given aspect ratio and shape is presented. The aggregate particles are modelled with macroparticles formed by a group of circular particles that behave as a rigid body. Uniaxial tensile and compression tests performed with circular and non-circular aggregates, with a given aspect ratio, have shown similar values of fracture toughness when adopting uniform strength and elastic properties for all the contacts. Non-circular aggregate assemblies are shown to have higher fracture toughness when different strength and elastic properties are set for the matrix and for the aggregate/matrix contacts.

Effective Use of Aggregate Fines (석분의 효과적인 이용에 관한 연구)

  • 백신원
    • Journal of the Korean Society of Safety
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    • v.16 no.1
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    • pp.65-72
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    • 2001
  • Portland cement concrete is made with coarse aggregate, fine aggregate, portland cement, water and, in some cases, selected chemical admixture such as air-entraining agents, water reducer, superplasticizer, and so on, and mineral admixture such as fly ash, silica fume, slags, etc. Typically, in the concrete, the coarse aggregate and fine aggregate will occupy approximately 80 percent of the total volume of the finished mixture. Therefore, the coarse and fine aggregates affect to the properties of the portland cement concrete. As the deposits of natural sands have slowly been depleted, it has become necessary and economical to produce crushed sand(manufactured fine aggregate). It is reported that crushed sand differs from natural sands in gradation, particle shape and texture, and that the content of micro fines in the crushed sand affect to the quality of the portland cement concrete. Therefore, the purpose of this paper is to investigate the characteristics of fresh and hardened concrete with higher micro fines. This study provides a firm data to apply crushed sand with higher micro fines.

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Fractal equations to represent optimized grain size distributions used for concrete mix design

  • Sebsadji, Soumia K.;Chouicha, Kaddour
    • Computers and Concrete
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    • v.26 no.6
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    • pp.505-513
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    • 2020
  • Grading of aggregate influences significantly almost all of the concrete performances. The purpose of this paper is to propose practicable equations that express the optimized total aggregate gradation, by weight or by number of particles in a concrete mix. The principle is based on the fractal feature of the grading of combined aggregate in a solid skeleton of concrete. Therefore, equations are derived based on the so-called fractal dimension of the grain size distribution of aggregates. Obtained model was then applied in such a way a correlation between some properties of the dry concrete mix and the fractal dimension of the aggregate gradation has been built. This demonstrates that the parameter fractal dimension is an efficacious tool to establish a unified model to study the solid phase of concrete in order to design aggregate gradation to meet certain requirements or even to predict some characteristics of the dry concrete mixture.

Effect of Binder Types and Replacement ratio on the Properties of Blast Slag Mortar Using the Recycled Fine Aggregates (결합재 종류 및 치환율 변화가 순환잔골재 사용 고로슬래그 모르타르의 품질에 미치는 영향)

  • Feng, Hai-Dong;Park, Kyung-Taek;Baek, Dae-Hyun;Kim, Dae-Gun;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.05a
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    • pp.77-78
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    • 2011
  • This study is analysis of effect of binder types and replacement ratio on the properties of blast furnace slag mortar using the recycled fine aggregates. The results of the study were was follows. Compressive strength was increased according to an increase in replacement ratio of fine particle cement and gypsum. Absorption was reduced according to an increase in replacement ratio of fine particle cement and recycled aggregate fine powder.

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The Study on the Fundamental Character of Crushed Stone Concrete (부슨돌 콘크리트의 기초적 성질에 관한 연구)

  • 장동일;문한영;박제선
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.13 no.3
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    • pp.2342-2348
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    • 1971
  • In concrete, the mater over aggregate is ever demanding each year in paralled with rapid development of Construction works from a couple of years ago. Want of most of them which is river gravel among aggregate has made us uneasy to get good gravel in quality. So far, we have counted on gravel, however, the time to turn the use of normal concrete into that of crushed concrete is closing at hand, I think. According to the results of study by Kaplan, Zeitman, Murdock, Hanada, Yamamodo, the shape of aggregate particle have a great effect on workability of concrete, as we know, is well known to the world. Crushed stone, particularly, is inconvenient to handle on account of jagged, angled particle form and rugged surface structure, give rise to inpediments in works, its unit water stands at about $15-20kg/m^3$, and w/c shows the increasing rate of approximately 5-10%, but it is unsuitable to use in terms of regidity. In order to research all of these, I have experimentalized and reviewed the physical character of aggregate and the regidity of concrete, in addition, its relative ratio of the elastic disposition as to gravel and crushed stone.

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