• Title/Summary/Keyword: Aggregate Ratio

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Development of Recycled Aggregate Producing Circuit Using Autogenous mill (Autogenous mill을 이용(利用)한 순환골재(順換骨材) 생산(生産) 공정(工程) 개발(開發))

  • Kim, Kwan-Ho;Lee, Duck-Jae;Cho, Hee-Chan;Ahn, Ji-Whan
    • Resources Recycling
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    • v.16 no.5
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    • pp.25-30
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    • 2007
  • In Korea, reutilization of construction waste is gaining attention as construction waste generated increases continuously. Currently, the concrete waste is simply crushed and used as a low value application such as paving, back filling, etc. To meet the demand of aggregate for construction and the resource efficiently, production of high quality recycled aggregate is necessary. Therefore, in this study, a better process for production of high quality recycled aggregate was developed using combination of heat pretreatment and autogenous milling. Test results showed that the recycled aggregate has a density of $2.5\;g/cm^3$ and a water absorption ratio of 3.0%, which meet the specification of the first class of KS F 2573. Currently, a pilot scale autogenous mill is being constructed and tests will be further conducted to develop a commerce-scale process.

Durability of Mortar Matrix Replaced with Recycled Fine Aggregates (순환골재(循環骨材)를 혼입(混入)한 모르타르 경화체(硬化體)의 내구(耐久) 특성(特性))

  • Kim, Jong-Pil;Lee, Seung-Tae;Jung, Ho-Seop;Park, Kwang-Pil;Kim, Seong-Soo
    • Resources Recycling
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    • v.16 no.6
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    • pp.20-27
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    • 2007
  • This paper presents a detailed experimental study on the durability properties of mortar matrix made with two kind of recycled fine aggregates(RAA, RAB) and five replacement levels (0, 25, 40, 75 and 100) of the recycled fine aggregates as a partial replacement of natural fine aggregate (NA). The durability properties of mortar matrix was evaluated using compressive strength, chloride ion ingress, sulfate attack and carbonation. The test results indicated that the water absorption and Adhered mortar of the recycled fine aggregate was a major factor controlling durability properties. Hereafter, when using built recycled fine aggregate is expected, appropriate removal Adhered mortar and reasonable replacement ratio of recycled fine aggregates was 25% weight of cement are advised to apply to the concrete materials.

Material Properties of Fast hardening Polymer Mortar by Fine Aggregate Types and Replacement Ratio (잔골재 종류 및 치환율에 의한 속경성 폴리머 모르타르의 재료 특성)

  • Shin, Seung-Bong;Kim, Gyu-Yong;Nam, Jeong-Soo;Shin, Kyoung-Su;Lee, Bo-Kyeong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.4
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    • pp.145-151
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    • 2019
  • The Physical performance of use materials was evaluated to improve durability of fast-paced repair mortar used at rapid construction sites. The fastening performance and basic performance were evaluated by substituting ferronickel grinding slag residues, rapid settlement, and EVA-based polymer for mortar. As a result, the compressive strength, flexural strength and adhesion strength were increased due to the use of FS Fine Aggregate and RS Fine Aggregate. The chloride ion promotion test of fast-polymer mortar kept the chloride inhibitory performance from 7 days to 28 days when fNS was used less than 50%. Durability degradation due to the use of FS Fine Aggregate and RS Fine Aggregate has not been found, and it is believed that further consideration of economic and long-term durability will be required for use as alternative Aggregate for construction and civil engineering.

Research on Design Mixing and Manufacturing of Recycled Aggregate for Concrete and Coarse Aggregate of Steelmaking Slag (콘크리트용 순환골재와 제강슬래그의 굵은골재 설계배합 및 제조에 관한 연구)

  • Jong-Gil Kim;Seung-Tae Lee;Tae-Han Kown
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.4
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    • pp.341-348
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    • 2023
  • In this study, in order to minimize the increase in the amount of various industrial by-products due to the rapid growth of the industry and the intensification of the depletion of natural aggregate resources, the material test using recycled aggregate and steelmaking slag and the proper mixing ratio of recycled concrete were to be derived. In this study, first, the conformity of the quality standards of the materials used in the field was confirmed, and the workability and molding results were shown when used alone or mixed. Therefore, the feasibility of application as aggregate for concrete was evaluated through a total of 4-type mixtures of cement types, admixtures, coarse aggregates, and fine aggregates. As a result of the experiment, it was confirmed that the slump of unhardened concrete, the amount of air, chloride and compressive strength of hardened concrete according to the replacement rate were different from the measured values of general concrete quality characteristics. According to this, it was confirmed that the quality characteristics of the standard design criteria were satisfied.

Nano-engineered concrete using recycled aggregates and nano-silica: Taguchi approach

  • Prusty, Rajeswari;Mukharjee, Bibhuti B.;Barai, Sudhirkumar V.
    • Advances in concrete construction
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    • v.3 no.4
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    • pp.253-268
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    • 2015
  • This paper investigates the influence of various mix design parameters on the characteristics of concrete containing recycled coarse aggregates and Nano-Silica using Taguchi method. The present study adopts Water-cement ratio, Recycled Coarse Aggregate (%), Maximum cement content and Nano-Silica (%) as factors with each one having three different levels. Using the above mentioned control parameters with levels an Orthogonal Array (OA) matrix experiments of L9 (34) has selected and nine number of concrete mixes has been prepared. Compressive Strength, Split Tensile Strength, Flexural Tensile Strength, Modulus of Elasticity and Non-Destructive parameters are selected as responses. Experimental results are analyzed and the optimum level for each response is predicted. Analysis of 28 days CS depicts that NS (%) is the most significant factor among all factors. Analysis of the tensile strength results indicates that the effect of control factor W/C ratio is ranked one and then NS (%) is ranked two which suggests that W/C ratio and NS (%) have more influence as compared to other two factors. However, the factor that affects the modulus of elasticity most is found to be RCA (%). Finally, validation experiments have been carried out with the optimal mixture of concrete with Nano-Silica for the desired engineering properties of recycled aggregate concrete. Moreover, the comparative study of the predicted and experimental results concludes that errors between both experimental and predicted values are within the permissible limits. This present study highlights the application of Taguchi method as an efficient tool in determining the effects of constituent materials in mix proportioning of concrete.

The Study on the Strength Properties of High Volume Fly-Ash Concrete (플라이애시를 다량 사용한 콘크리트의 강도특성에 관한 연구)

  • Paik, Min-Su;Lee, Young-Do;Jung, Sang-Jin
    • Journal of the Korea Institute of Building Construction
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    • v.2 no.4
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    • pp.169-176
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    • 2002
  • To study of binder and fine aggregate a lot of replacement fly-ash concrete, initial characteristics, standard environment of curing temperature $20^{\circ}C$, hot-weather environment, cold weather environment of curing temperature $5^{\circ}C$. Flash concrete tested slump, air contest, setting and Hardening concrete valuated setting period of form, day of age 3, 7, 28 compression strength in sealing curing. Underwater curing specimen compression strength of age 3. 7, 28day used strength change accordingly fly-ash concrete curing temperature. Purpose of study is consultation materials in field that variety of fly-ash replacement concrete mix proportion comparison and valuation. (1) Setting test result, fly-ash ratio of replacement higher delay totting time. Same volume of fly-ash ratio of replacement is lower fly-ash ratio of replacement fine aggregate delay setting time. Setting test in curing temperature $35^{\circ}C$ over twice fast setting in curing temperature $20^{\circ}C$ and all specimen setting delay in curing temperature $5^{\circ}C$. F40 specimen end of setting about 30 time. (2) Experiment result age 28day compression strength more fisher plan concrete then standard environment in curing temperature $20^{\circ}C$, cold weather environment in curing temperature $5^{\circ}C$, most strength F43 is hot-weather environment in curing temperature $35^{\circ}C$ replacement binder 25%, fine aggregate 15%. (3) Hot-weather environment replacement a mount of fly-ash is a same of plan concrete setting period of form. Age 28day compression strength replacement a mount of fly-ash more hot-weather concrete then plan concrete.

Hysteresis performance of earthquake-damaged resilient RAC shear walls retrofitted with CFRP strips and steel plates

  • Jianwei Zhang;Siyuan Wang;Man Zhang;Yuping Sun;Hongwei Wang
    • Steel and Composite Structures
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    • v.52 no.3
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    • pp.357-376
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    • 2024
  • In this paper, weakly bonded ultra-high-strength steel bars (UHSS) were used as longitudinal reinforcement in recycled aggregate concrete shear walls to achieve resilient performance. The study evaluated the repairability and hysteresis performance of shear walls before and after retrofitting. Quasi-static tests were performed on recycled aggregate concrete (RAC) and steel fiber reinforced recycled aggregate concrete (FRAC) shear walls to investigate the reparability of resilient shear walls when loaded to 1% drift ratio. Results showed that shear walls exhibited drift-hardening properties. The maximum residual drift ratio and residual crack width at 1% drift ratio were 0.107% and 0.01mm, respectively, which were within the repairable limits. Subsequently, shear walls were retrofitted with bonded X-shaped CFRP strips and steel plates wrapped at the bottom and retested. Except for a slight reduction in initial stiffness, earthquake-damaged resilient shear walls retrofitted with a composite method still had satisfactory hysteresis performance. A revised damage assessment index D, has been proposed to assess of damage degree. Moreover, finite-element analysis for the shear wall before and after retrofit retrofitting was established in OpenSees and verified with experimental results. The finite element results and test results were in good agreement. Finally, parametric analysis was performed.

Void ratio and Strength Properties of Porous Concrete Utilizing Rice Husk Ash and Recycled Aggregate for Planting (식생 적용을 위한 왕겨재와 순환골재를 활용한 포러스 콘크리트의 공극률 및 강도 특성)

  • Kim, Young-Ik;Sung, Chan-Yong
    • Korean Journal of Agricultural Science
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    • v.33 no.2
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    • pp.167-177
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    • 2006
  • This study was performed to evaluate void ratio, compressive and flexural strength, and pH properties according to the admixture ratio of rice husk ash, aggregate size, and neutral treatment time of porous concrete with an admixture of rice husk ash produced as an agricultural by-product. The SEM results for cement mortar with a 5% rice husk ash admixture for the weight of cement formed more C-S-H hydrates due to the $SiO_2$ present in the applied rice husk ash. According to the results of the SEM test, the $SiO_2$ that was a major chemical element of rice husk ash generated a large amount of calcium hydroxide in the early stage of the hydration process of cement leading to the formation of ettringite. The void ratio of porous concrete with an admixture of rice husk ash decreased with increasing admixture ratio of rice husk ash. In addition, the void ratio of porous concrete with an admixture of rice husk ash decreased compared to porous concrete with no admixture of rice husk ash. The compressive and flexural strength of porous concrete with a 5% and 10% admixture ratio of rice husk ash slightly increased compared to concrete with no admixture of rice husk ash. The pH value of porous concrete rapidly decreased immediately after neutral treatment. Then, it gradually increased and decreased again after 14 days. Also, for neutral treatment, the pH value of porous concrete showed appropriate pH levels(less than 9.5) in all mixtures for planting at 28 curing days.

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Properties of Cemet Mortar with PVA and MC (폴리머 첨가량에 따른 모르터의 특성의 변화)

  • 이명규;윤건호
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.323-326
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    • 1999
  • The purpose of this study is to examine the properties of cement mortar with PVA(Poy Vinyl Alcohol) and MC(Methyl Cellulos). In this paper, Water-soluble polymer cement motar using PVA and MC with water-cement ratio of 50%, polymer-cement ratio of 1.0%, 0.8% and a ratio of cement to fine aggregate (size: #5, #7) 2:3 are prepared, and tested for compressive strength, shear bond strength, flow test, penetration and dry-shirinkage.

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Preliminary Study for Optimum Mix Design of Concrete Incorporating Waste Foundry Sand (폐주물사를 혼입한 콘크리트의 최적배합설계를 위한 기초적 연구)

  • Park, Je-Seon;Kim, Tae-Kyung
    • Journal of Industrial Technology
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    • v.16
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    • pp.25-30
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    • 1996
  • The waste foundry sand might be recycled in concrete, resulting in energy saving and environmental protection. An half Factorial Experiments were performed with the variables of W/C ratio, S/A, Sand/Waste foundry sand ratio and Slump as a preliminary study for optimum mix design of concrete. The results show that then W/C ratio is the most important factor to the concrete strength. The substitute of waste foundry sand up to 30% has little influence, saying that it can substitute the fine aggregate without damaging the concrete properties.

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