• Title/Summary/Keyword: Aggregate Ratio

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Manufacturing of Artificial Lightweight Aggregate using Stone-Dust and Bottom Ash (석분토와 바텀애쉬를 이용한 인공경량골재 제조)

  • Yoon, Seob;Kim, Jung-Bin;Jeong, Yong;Kim, Yang-Bea
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.381-384
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    • 2008
  • The artificial lightweight aggregate was manufactured using stone-dust(SD) and bottom ash(BA) from crushed aggregate manufacture process and thermoelectric power plant respectively. The properties of artificial lightweight aggregate according to mixing ratio of SD and BA was that the density was decreased and the absorption was increased with increasing BA content, because bottom ash was contained many unburned carbon and $Fe_2O_3$ which generates gas by oxidation during a sintering process. The appropriate mixing ratio of SD and BA was estimated at about 5:5. The properties of artificial lightweight aggregate according to addition flux admixture was that it had lower density with increasing of $Na_2SO_4$ content. In this study, we could developed the artificial lightweight aggregate as the bulk density was $1.52g/cm^3$ and water absorption 7.3% under the condition that mixing ratio of SD:BA was 5:5, $Na_2SO_4$, $Fe_2O_3$ 1%, sintering temperature $1,150^{\circ}C$ and sintering time 15mins.

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A Study on the Chloride Diffusivity of Recycled Aggregate Concrete (순환골재 콘크리트의 염화물 확산성에 관한 연구)

  • Bae, Jong-Min;Kim, Young-Su
    • Journal of the Korea Institute of Building Construction
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    • v.10 no.1
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    • pp.147-153
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    • 2010
  • The recycling of demolished concrete as an alternative source of coarse aggregates for the production of new concrete can help to solve the growing waste disposal crisis and the problem of the depletion of natural aggregates. The purpose of this study is to investigate the chloride migration of recycled aggregate concrete containing pozzolanic materials by the chloride migration coefficient. The specimens were made with recycled coarse aggregate at various replacement ratios (10, 30, 50%) and metakaolin, blast furnace slag, and fly ash is replaced for recycled concrete with a mixing ratio of 20%. The major results are as follows. 1) The compressive strength of recycled aggregate concrete containing pozzolanic materials increases as the curing age and chloride diffusivity decreases. 2) When the replacement ratio of recycled coarse aggregate is 30%, the chloride migration coefficient of recycled concrete containing blast furnace slag or metakaolin that shows a value similar to or lower than that of plain concrete at all ages.

Experimental Study on Structural Performance of Recycled Coarse Aggregate Concrete Confined by Steel Spirals (나선철근으로 횡구속된 순환골재 콘크리트의 구조적 성능에 관한 실험적 연구)

  • Kim, Sang Woo;Jung, Chang Kyo;Lee, Sun Hee;Kim, Kil Hee
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.1
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    • pp.103-111
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    • 2011
  • This paper estimated the structural behavior of recycled aggregate concrete confined with spiral reinforcement. The main test parameter was designed to be the type of aggregates and the steel ratio of spirals. A total of 18 specimens were cast and tested in this study. All the specimens had a diameter of 150mm and a height of 300mm. The specimens can be divided into two groups, based on the type of coarse aggregate used. The ratio of spiral reinforcement was varied from 0 % to 1.75%. To measure the axial and lateral deformations of the specimens, a total of six linear variation displacement transducers (LVDTs) were installed at each specimen. Furthermore strain gauges were also attached to the steel spirals to obtain the strain of spiral reinforcements. From the experimental results, the structural performance of recycled aggregate concrete specimens confined by steel spirals was similar to that of natural aggregate concrete specimens regardless of the ratio of spiral reinforcement.

A Study on the Mechanical Properties of Interfacial Transition Zone (ITZ) of Lightweight High Strength Concrete Via Nanoindentation (나노 인덴테이션을 통한 경량 고강도 콘크리트 Interfacial Transition Zone (ITZ)의 역학적 특성에 관한 연구)

  • Im, Su-Min;Bae, Sung-Chul
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.4
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    • pp.537-544
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    • 2020
  • The interfacial transition zone(ITZ) which is the boundary layer between cement composites and aggregates is considered to be the region of gradual transition, heterogeneous, and the weakest part of concrete. For the development of lightweight high strength concrete, it is essential to evaluate the mechanical properties of ITZ between high strength concrete with low water-binder ratio and lightweight aggregates. However, the mechanical properties of ITZ are not well established due to its high porosity and complex structure. Furthermore, the properties of ITZ in concrete using lightweight aggregates are dominated by more various variations (e.g. water-binder ratio, water absorption capacity of aggregate, curing conditions) than normal-weight aggregate concrete. This study aims to elucidate the mechanical properties of ITZ in lightweight high-strength cement composites according to the types of aggregates and the aggregate sizes. Nanoindentation analysis was used to evaluate the elastic modulus of ITZ between high strength cement composites with the water-binder ratio of 0.2 and normal sand, lightweight aggregate with different aggregate siz es of 2mm and 5mm in this study.

Increase of strength and freezing-thawing resistance of porous concrete by Silica-fume (실리카흄을 사용(使用)한 투수(透水)콘크리트의 강도(强度) 및 동결융해저항성(凍結融解抵抗性))

  • Hong, Chang-Woo
    • Resources Recycling
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    • v.19 no.4
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    • pp.35-40
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    • 2010
  • Existing porous concrete has problems with reduction of strength due to freezing and thawing and exfoliation of aggregate at joints. In this study, a method for increasing strength and durability of porous concrete by using fine aggregate, silica-fume and high-range water-reducing agent was proposed by laboratory tests. Mixing ratio between silica-fume (10%) and fine aggregate (0%, 7%, 15%) was selected as a major test factor, and laboratory tests for compressive strength, flexural strength, permeability coefficient, porosity, freezing and thawing were conducted. Compressive strength and flexural strength were increased as the mixing ratio of fine aggregate was increased. However, permeability and freezing-thawing resistance were decreased due to reduction of porosity. Therefore, the ratio of fine aggregate should be limited to increase strength and durability of the porous concrete, while the mixing ratio of silica-fume should be over 10%.

An Experimental Study for Recycling of the Waste PET Bottle as a Fine Aggregate for Lightweight Concrete (폐 PET 병을 경량콘크리트용 잔골재로 재활용하기 위한 실험적 연구)

  • Choi Yun-Wang;Moon Dae-Joong;Jung Moon-Young;Cho Sun-Kyu
    • Journal of the Korea Concrete Institute
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    • v.16 no.1 s.79
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    • pp.79-87
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    • 2004
  • The qualify of lightweight aggregate made from waste PET bottle(WPLA) and the workability, the unit weight and strength property of concrete with WPLA were investigated for the purpose of recycling the waste PET bottles as lightweight concrete fine aggregate. This study indicated a good result that WPLA should be replaced with less than $50\%$ of natural fine aggregate. When WPLA was replaced with $50\%$ of natural fine aggregate, the specific gravity and water absorption of mixed fine aggregate were greatly reduced about 23 and $75\%$ respectively in comparison with those of river sand. The quality of WPLA affected on the properties of lightweight aggregate concrete. The workability of fresh concrete with WPLA(WPLAC) was improved with increasing the replacement ratio of WPLA and water cement ratio. Slump increasing ratio of the former showed about $45 {\~} 120\%$ because that a specific gravity of fine aggregate was decreased from 2.6 to 1.7. The unit weight of concrete with $75\%$ WPLA was decreased about $17\%$ in comparison with that of control concrete. Furthermore, the compressive strength of concrete with 25 and $50 \%$ WPLA at the age of 28 days increased higher than 30 MPa regardless with water cement ratio (W/C=45, 49 and $53\%$) of this study. Specific strength of concrete with $25\%$ WPLA, $15.11{\times}10^3 MPa{\cdot}m^3/kg$, was higher than that of contro concrete in water cement ratio of $49\%$. The compressive strength-splitting tensile strength ratio and compressive strength-modulus of elasticity ratio of WPLAC were similar to that of nomal lightweight aggregate concrete. This results showed a good estimation that WPLA will be able to recycled as a fine aggregate for lightweight concrete.

A Study on the Heat Resistance of Light-Weight Polymer Concrete Composites (경량 폴리머 콘크리트 복합체의 내열성능에 관한 연구)

  • Jo, Young-Kug
    • Journal of the Korea Institute of Building Construction
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    • v.8 no.6
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    • pp.131-137
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    • 2008
  • In recent years, the light-weight aggregate has widely been used to reduce the weight of construction structures, and to achieve the thermal insulation of building structures. The purpose of this study is to evaluate the heat resistance of polymer concrete composites with light-weight aggregate made by binders as resin and cement with polymer dispersion. The light-weight polymer concrete composites are prepared with various conditions such as binder content, filler content, void-filling ratio, light-weight aggregate content and polymer-cement ratio, and tested for heat resistant test, and measured the weight reducing ratio, strengths and exhaustion content of gas such as CO, NO and $SO_2$. From the test results, the weight reducing ratio of light weight polymer concrete using UP binder after heat resistance test increase with an increase in the UP content irrespective of the filler content. The weight reducing ratio of polymer cement concrete is considerably smaller than that of UP concrete. In general, the strengths after heat resistance of polymer concrete composites are reduced about 40 to 65% compared with those before test. The exhausted quantity of CO, NO and $SO_2$ gases in polymer concrete composites is less than EPS(Expanded poly styrene). From the this study, it is confirmed that the many types gases discharge according to binder type of polymer concrete composites, its amount is controlled by selection of the binder type and mix proportions.

Fundamental Study on Optimum Mixing Proportion of Cement Concrete Pavement using Recycled Aggregate (순환골재를 활용한 포장용 시멘트콘크리트의 최적배합 도출을 위한 기초 연구)

  • Kim, Sueng Won;Kim, Yong Jae;Lee, Jang Yong;Lee, Hak Yong;Park, Cheol Woo
    • International Journal of Highway Engineering
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    • v.18 no.6
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    • pp.105-113
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    • 2016
  • OBJECTIVES : This study is to develop the optimum mixing proportions for cement concrete pavement with using recycled aggregates. METHODS : The mixture varied recycled coarse aggregates content from 50 % to 100 % to replace the natural coarse aggregates by weight. Tests for fundamental properties as a cement concrete pavement were conducted before and after hardening of the concrete. RESULTS : It was found that the variation in the amount of the recycled aggregate affected the compressive and flexural strength development, as well as the chloride ion penetration resistance. As the amount of the recycled aggregate content increased the compressive and flexural strength and the resistance to chloride ion penetration decreased. However, the resistance to freeze-thaw reaction was affected significantly. In addition, the gradation of the aggregate became worse and hence so did the coarseness factor as the recycled aggregate amount increased. CONCLUSIONS : The fundamental properties of the concrete with recycled aggregate does not seem to be appropriate when the recycled aggregate quality is not guaranteed up to a some level and its replacement ratio is over 50%. The optimized gradation of the aggregates should also be sought when the recycled aggregate is used for the cement concrete pavement materials.

The Material Properties on the Crushing Effect of Recycled Aggregates (파쇄횟수가 순환골재의 품질특성에 미치는 영향)

  • Won, Chul;Park, Sang-Joon
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.1
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    • pp.125-130
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    • 2010
  • It is necessary to re-establish the code and to control the quality of the recycled aggregate itself for ensuring the useability of the recycled aggregate using waste concrete. Generally, adhering mortar cause of the water absorption ratio increment and strength decreased at the surface of the aggregate of the recycled aggregate using waste concrete, thus removing the adhering mortar could increase the useability of the recycled aggregate in the concrete industry. In this study, as a quality control method of the recycled aggregate using waste concrete, the quality characteristic of the recycled aggregate according to the mixing proportion between the recycled and the natural aggregate is obtained Therefore, a system is established to reuse the recycled aggregate in the construction industry.

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Characteristic of Cementitious Mortar Using High Volume of Recycled Fine Aggregate (순환잔골재의 다량 사용에 따른 모르타르의 특성)

  • Kim, Sang-Chel;Park, Do-Kuk;Yoog, Keun-Chang
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.4 no.3
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    • pp.235-242
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    • 2016
  • As for a possibility of using high volume of recycled aggregate in concrete mixture, recycled fine one which is known to be worse in quality and hard to control was selected and investigated in terms of performance of mortar as the replacement ratio to natural fine aggregate was changed. As a result of test, it is found that grade of recycled fine aggregate was beyond standard one and fineness modulus of that itself was increased in compare to natural one. In case of making mortar with recycled fine aggregate, disadvantageous results such as less fluidity and air content including the increase of dry shrinkage were shown but strengths of mortar were comparable to the one making with natural aggregate, which means that planned strength of common concrete structure can be achieved by controlling W/C and the amount of chemical admixture, and also that large amount of recycled fine aggregate is applicable to the precast concrete products generally free to the amount of water.