• Title/Summary/Keyword: Adhesive joints

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Establishment for Failure Criterion of Adhesively Bonded Joint (접착이음의 파괴 기준 설정을 위한 연구)

  • 이강용;공병석
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.1
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    • pp.183-190
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    • 2000
  • The objective of this work is to develop a criterion for predicting the failure strength of the joints bonded by ductile adhesives. To obtain a criterion, first, fracture tests were carried out for T-peel joint and Single-lap joint with widely differing joints geometries. Then using the fracture loads obtained at tests, the finite element analysis were performed, in which the stresses in the adhesive bonds were calculated in great detail. After examining four epoxy adhesives, it is concluded that the fracture of adhesively bonded joint occurs when the maximum of the ratio of the mean to effective stresses exceeds a constant value which can be determined from analysis and test for each adhesive.

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Failure in the COG Joint Using Non-Conductive Adhesive and Polymer Bumps (감광성 고분자 범프와 NCA (Non-Conductive Adhesive)를 이용한 COG 접합에서의 불량)

  • Ahn, Kyeong-Soo;Kim, Young-Ho
    • Journal of the Microelectronics and Packaging Society
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    • v.14 no.1
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    • pp.33-38
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    • 2007
  • We studied a bonding at low temperature using polymer bump and Non-Conductive Adhesive (NCA), and studied the reliability of the polymer bump/Al pad joints. The polymer bumps were formed on oxidized Si substrates by photolithography process, and the thin film metals were formed on the polymer bumps using DC magnetron sputtering. The substrate used was AL metallized glass. The polymer bump and Al metallized glass substrates were joined together at $80^{\circ}C$ under various pressure. Two NCAs were applied during joining. Thermal cycling test ($0^{\circ}C-55^{\circ}C$, cycle/30 min) was carried out up to 2000 cycles to evaluate the reliability of the joints. The bondability was evaluated by measuring the contact resistance of the joints through the four point probe method, and the joints were observed by Scanning Electron Microscope (SEM). The contact resistance of the joints was $70-90m{\Omega}$ before the reliability test. The joints of the polymer bump/Al pad were damaged by NCA filler particles under pressure above 200 MPa. After reliability test, some joints were electrically failed since thinner metal layers deposited at the edge of bumps were disconnected.

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An Experimental Study on the Adhesive Strength of Construction Joints of RC Slabs at Widened Bridges (교량 확폭시 RC 상판 접합부의 부착강도에 관한 실험적 연구)

  • 전준창;조병완;조효남
    • Proceedings of the Korea Concrete Institute Conference
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    • 1993.04a
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    • pp.176-181
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    • 1993
  • Recent increasing traffic volumes have made many bridges on highway be widened. Depending on the construction method of bridge widening, several undesirable problems have been arisen with the additional stresses resulting from de-staging of new bridge and the difference of the amount of creep and shrinkage between new and existing bridge. The main focus of this paper is given to investigate the variation of the adhesive strength of steel bar and construction joints of new and old concrete slab. The result shows that repeated vibration loadings was caused some bad effects on the construction joints between new and existing bridges.

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Fracture Characteristics Unidirectional Composite Single-Lap Bonded Joints (일방향 복합재료 single-lap 접합 조인트의 파괴 특성)

  • Kim Kwang-Soo;Yoo Jae-Seok;Jang Young-Soo;Yi Yeong-Moo
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.232-236
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    • 2004
  • The fracture characteristics of unidirectional composite single-lap bonded joints were investigated experimentally and numerically. The effects of bonding method, surface roughness, bondline thickness and the existence of fillet on the failure characteristics and strength of bonded single-lap joints were evaluated experimentally. The failure process, failure mode and the behavior of load-displacement curve was apparently different according to bonding method. The failure load of the specimen co-cured without adhesive was definitely superior to other types of specimens but the specimens co-cured with adhesive film had a less strength than secondary bonded specimens. In the secondary bonded specimens, the lower value of surface roughness and existence of fillet improved the strength of specimens. The strain energy release rates calculated by geometric nonlinear finite element analyses and Virtual Crack Closure Technique for the secondary bonded specimens considering the three types of initial cracks - comer crack, edge crack and delamination crack - were consistent with the test results.

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Failure Mode and Failure Strength of Homogeneous Metals & Dissimilar Metals Bonded Single Lap-Shear Joints (동종금속 및 이종금속 단일 겹침 접착 시편의 파손모드 및 파손강도에 관한 연구)

  • Park, Beom Chul;Chun, Heoung-Jae;Park, Jong Chan
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.32 no.1
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    • pp.1-5
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    • 2019
  • In this paper, the experimental study and finite elements analysis were conducted on homogeneous and dissimilar metals single lap-shear bonded joints to investigate the factor that affect the joint failure load. It was found that factors which have the significant effects on the failure load of the joint was stiffness of the adherends. And from experimental results, it can be confirmed that the failure load increases linearly with overlap length increases. And the failure load of dissimilar metal joints is approximately 1KN(10~17%) larger than homogeneous metal joints. In order to confirm this phenomenon, the stress distribution and strain distribution of the specimens were analyzed through the finite element analysis. The difference between homogeneous metals joints and dissimilar metals joints is that stress and strain in adhesive are concentrated at the end of the overlap zone close to aluminium which has lower rigidity than aluminium in case of dissimilar metals joints. From high rigidity of steel, the stress concentration in bonds are decreased and it cause increase of the failure strength at dissimilar metal joints.

Strength of Composite-to-Aluminum Bonding and Bolting Hybrid Joints (복합재-알루미늄 이종재료 하이브리드 체결부 강도 특성에 관한 연구)

  • Jung, Jae-Wo;Kim, Tae-Hwan;Kweon, Jin-Hwe;Choi, Jin-Ho
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.57-60
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    • 2005
  • Composite-to-aluminum joins were tested to get failure loads and modes for three types of joins; adhesive bonding, bolt fastening, and adhesive-bolt hybrid joining. Film type adhesive FM73 and paste type adhesive Cytec EA9394S were used for aluminum and composite bonding to make a double-lap joint. A digital microscope camcorder was used to monitor the failure initiation and propagation. It was found that the hybrid joining is an effective method to strengthen the joint when the mechanical fastening is stronger than the bonding as in the case of using the paste type adhesive. On the contrary, when the strength of the bolted joint is lower than the strength of the bonded joint as in the joint with the film type adhesive, the bolt joining contribute little to the hybrid joint strength.

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Experimental Study on Pull-out Strength of Glued-in Rods Connection according to Adhesive (접착제에 따른 Glued-in Rod 접합부 인발성능에 관한 실험 연구)

  • Park, Keum-Sung;Oh, Keunyeong
    • Journal of the Korea Institute of Building Construction
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    • v.22 no.2
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    • pp.149-160
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    • 2022
  • In this study, a pull-out test considering the adhesive type, embedded length, and direction of re-bar was conducted to evaluate the pull-out performance of glued-in rod joints using timber and adhesive produced in Korea. In the test, the specimens using liquid adhesive showed better pull-out performance, and the longer the embedded length of the re-bar, the higher the maximum tensile load by inducing the yield of the re-bar first. Through the test results, a glued-in rod joints design, which is advantageous to design the adhesive strength stronger than the yield strength of re-bar, was proposed, and a correction factor of 0.75 for the adhesive strength considering construction error was also suggested.

A Study on Tensile Shear Characteristics of Dissimilar Joining Between Pre-coated Automotive Metal Sheets and Galvanized Steels with the Self-Piercing Rivet and Hybrid Joining (Self-Piercing Rivet과 Hybrid Joining을 이용한 자동차용 선도장 칼라강판과 용융아연도금강판의 접합부 기계적 성질 평가)

  • Bae, Jin-Hee;Kim, Jae-Won;Choi, Ildong;Nam, Dae-Geun;Kim, Jun-Ki;Park, Yeong-Do
    • Journal of Welding and Joining
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    • v.34 no.1
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    • pp.59-67
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    • 2016
  • The automotive manufactures increase their use of lightweight materials to improve fuel economy and energy usage has a significant influence on the choice of developing materials. To meet this requirements manufacturers are replacing individual body parts with lightweight metals, for these the process treating and painting surfaces is changing. The pre-coated steels are newly developed to avoid the conventional complex and non-environmental painting process in the body-in-white car manufacturing. The development of new joining techniques is critically needed for pre-coated steel sheets, which are electrically non-conductive materials. In the present study, dissimilar combination of pre-coated steel and galvanized steel sheets were joined by the self-piercing rivet, adhesive bonding and hybrid joining techniques. The tensile shear test and free falling high speed crash test were conducted to evaluate the mechanical properties of the joints. The highest tensile peak load with large deformation was observed for the hybrid joining process which has attained 48% higher than the self-piercing rivet. Moreover, the hybrid and adhesive joints were observed better strain energy compared to self-piercing rivet. The fractography analyses were revealed that the mixed mode of cohesive and interfacial fracture for both the hybrid and adhesive bonding joints.

Failure Mode and Strength of Unidirectional Composite Single Lap Bonded Joints II. Failure Prediction (일방향 복합재료 Single Lap 접합 조인트의 파손 모드 및 파손 강도 II. 파손 예측)

  • Yi Young-Moo;Kim Chun-Gon;Kim Kwang-Soo
    • Composites Research
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    • v.18 no.1
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    • pp.1-9
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    • 2005
  • A methodology is presented for the failure prediction of composite single-lap bonded joints considering both of composite adherend failure and bondline failure. An elastic-perfectly plastic model of adhesive and a delamination failure criterion are used in the methodology. The failure predictions have been performed using finite element method and the proposed methodology. The failure prediction results such as failure mode and strength have very good agreements with the test results of joint specimens with various bonding methods and parameters. The influence of variations in the effective strength (that is, adhesion performance) and plastic behavior of adhesive on the failure characteristics of composite bonded Joints are investigated numerically. The numerical results show that optimal joint strength is archived when adhesive and delamination failure occur in the same time.

Strength of sandwich-to-laminate single-lap bonded joints in elevated temperature and wet condition (샌드위치와 적층판을 접착한 단일겹침 체결부의 고온습도 강도특성 연구)

  • Choi, Bae-Hyun;Kweon, Jin-Hwe;Choi, Jin-Ho;Shin, Sang-Jun;Song, Min-Hwan
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.38 no.11
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    • pp.1115-1122
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    • 2010
  • The main objective of this study is to experimentally investigate the effect of adhesive thickness and environmental conditions on the failure and strength of sandwich-to-laminate bonded joints. Three different adhesive thicknesses (t=0.2, 2 and 4 mm) and two different environmental conditions were considered. Environmental conditions include the RTD(room temperature and dry condition) and ETW(elevated temperature and wet condition). Test results show as the adhesive thickness increases from 0.2 mm to 2 and 4 mm, the joint strength decreases 16 and 30%, respectively. Regarding the effect of environmental conditions, except for one case, the joint strength in the ETW conditions turned out to be 12% higher than those in the RTD conditions. In the joints with adhesive thickness of 0.2 mm, remarkable difference from RTD condition was not found.