• Title/Summary/Keyword: Active heating

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Design and Fabrication of Durable Micro Heater for Intelligent Mold System (금형온도 능동제어 시스템 적용을 위한 고 내구성 마이크로 히터의 설계 및 제작)

  • Noh, Cheol-Yong;Kim, Young-Min;Choi, Yong;Kang, Shin-Ill
    • Transactions of the Society of Information Storage Systems
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    • v.2 no.2
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    • pp.100-104
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    • 2006
  • Stamper surface temperature is very critical in replicating the high density optical disc substrates using injection molding as the pit or land/groove patterns on the optical disc substrate have decreased due to the rapid increase of areal density. During the filling stage, the polymer melt in the vicinity of the stamper surfaces rapidly solidifies and the solidified layer generated during polymer filling greatly deteriorates transcribability and fluidity of polymer melt. To improve transcribability and fluidity of polymer melt, stamper surface temperature should be controlled such that the growth of the solidified layer is delayed during the filling stage. In this study, the effect of heating on replication process was simulated numerically. Then, an injection mold equipped with instant active heating system was designed and constructed to raise the stamper surface temperature over the glass transition temperature during filling stage of the injection molding. Also, the closed loop controller using the Kalman filter and the linear quadratic Gaussian regulator was designed. As a result. the stamper surface temperature was controlled according to the desired reference stamper surface temperature.

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Injection molding using porous nano-scale patterned master with Pettier devices (펠티어 소자를 이용한 다공성 나노패턴의 사출에 대한 연구)

  • Hong, N.P.;Kwon, J.T.;Shin, H.G.;Seo, Y.H.;Kim, B.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.513-516
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    • 2008
  • We have replicated nanopillar arrays using injection molding process of active heating and cooling method by several peltier devices. The injection melding has a high accuracy ed good reproducibility that are essential for mass production at low cost. Conventional molding processes widely use the water-based mold heating and air cooling methods. However, in case of replication for nano-patterned structures, it caused several defects such as air-flow mark, non-fill, sticking and tearing. In this study, periodic nano-scale patterns are replicated by using injection molding with Peltier devices. Porous nano-scale patterns, which have pore diameter range from 120nm to 150nm, were fabricated by using anodizing process. Periodic nano-pore structures ( $20mm\;{\times}\;20mm$) were used as a mold stamp of injection molding. Finally, PMMA with nanopillar arrays was obtained by injection molding process. By using the Peltier devices, the temperature of locally adiabatic molds can be dramatically controlled and the quality of the molded patterns can be slightly improved.

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A Study on the Parameter Optimization of Inverter for Induction Heating Cooking Appliance (유도가열 조리기기용 인버터 파라미터 최적화에 관한 연구)

  • Kang, Byung-Kwan;Lee, Se-Min;Park, Jung-Wook
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.58 no.1
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    • pp.77-85
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    • 2009
  • With the advent of power semiconductor switching devices, power electronics relating to high frequency electromagnetic eddy current based induction heating technology have become more suitable and acceptable. This paper presents high-frequency induction heating cooking appliance circuit based on the zero current switching-PWM single ended push-pull(ZCS-PWM SEPP) resonant inverter added AC-DC converter. This inverter uses pulse-width-modulation(PWM) control method with active auxiliary quasi-resonant lossless inductor snubbers and a switched capacitor. To improved the transient performance, the PI controller is applied for this system. For the systematic parameter optimization of the PI controller, the gradient-based optimization algorithm is applied. The performance of optimized parameters is evaluated using simulation and experimental test. These results show that the proposed systematic optimal tuning method improve the transient performances of this system.

A Study on the New Control Scheme of Class-I Inverter for IH-Jar Applications with Clamped Voltage Characteristics Using Pulse frequency Modulation (주파수 변조 기법을 이용한 전압 클램프 특성을 갖는 유도가열용 Class-E 인버터의 새로운 제어에 관한 연구)

  • 이동윤;최영덕;현동석
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.52 no.3
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    • pp.133-139
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    • 2003
  • In this paper, a new control scheme of Class-E inverter for Induction Heating (IH) Jar applications with clamped voltage characteristics using Pulse-Frequency-Modulation (PFM) is introduced. To reduce the voltage stress of switch, the proposed PFM control scheme doesn't need any auxiliary circuit in comparison to a family of Active Clamped Class-E (ACCE) inverter. It can decrease voltage stress of switch through modulation of switching frequency. The Class-E inverter using the proposed control scheme has the advantage of not only the same output power when it is compared with a Hybrid-Active Clamped Class-E (Hybrid-ACCE) inverter but also Zero-Voltage-Switching (ZVS), which are characteristics of conventional Class-E and ACCE inverter. The control principles and analysis of proposed method are explained in detail and its validity is verified through simulation and experimental results.

The Study Of Optimum Method About The Architecture, Construction, And Maintenance Through The Construction Of Zero Energy House (제로 에너지 하우스 구축을 통한 설계, 시공, 유지관리 최적 방안에 관한 연구 및 제안)

  • Kim, Sun-Geun;Kwon, Soon-Wook
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.28 no.11
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    • pp.42-50
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    • 2014
  • In the thesis, the case of zero energy house construction applied with various Active factors and Passive factors which is the real residence as a standard not a normal experimental residence was evaluated, analyzed, and organized. The thesis can be the base data to construct another similar case of zero energy house.

The Study on Activity Star Problem and Optimum Construction Method Through the Defect Case of Zero Energy House in the Existing Building (기축건물의 제로에너지 하우스 하자 사례를 통한 공종별 문제점 및 최적구축 방안에 관한 연구)

  • Kim, Sun-Geun;Kwon, Soon-Wook
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.28 no.4
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    • pp.262-270
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    • 2015
  • In this paper existing buildings, not a new buildings and house for living people not just a displaying and a viewing, created by the imagine effect or virtual simulation was applied various Active and Passive elements. After constructing zero-energy houses, through default case happened during operation period it is described problems and solutions about field part, work classification, installation by Location part, and Installation equipment part. Since then, to take advantage of this thesis, it's the purpose of this paper using as the baseline data for building a zero-energy house in another similar case.

Series Load Resonant Soft-Switching PWM High Frequency Inverter with Auxiliary Active Edge-Resonant Snubber

  • Saha, Bishwajit;Kim, Hun-Ho;Han, Ho-Dong;Kwon, Soon-Kurl;Lee, Hyun-Woo;Nakaoka, Mutsuo
    • Proceedings of the KIEE Conference
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    • 2006.04b
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    • pp.278-280
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    • 2006
  • In this paper, a novel type of auxiliary active snubbingcircuit assisted quasi-resonant soft-switching pulse width modulation inverter is proposed for consumer induction heating equipments. The operation principle of this high frequency inverter is described using switching modes and equivalent circuits. This newly developed series resonant high frequency inverter can regulate its high frequency output AC power under a principle of constant frequency active edge resonant soft- switching commutation by asymmetrical PWM control system. The high frequency power regulation and actual power conversion efficiency characteristics of consumer induction heating (IH) products using the proposed soft-switching pulse width modulation (PWM) series load resonant high frequency inverter evaluated. The practical effectiveness and operating performance of high frequency inverter are discussion on the basis of simulation and experimental results as compared with the conventional soft-switching high frequency inverter.

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Zero Voltage Soft Switching PWM High-Frequency Inverter with Active Inductor Snubber for Induction Heated Roller in New Type Copy Machine

  • Muraoka S.;Feng Y.L.;Kunimoto H.;Chandhaket S.;Okuno A.;Nakaoka M.
    • Proceedings of the KIPE Conference
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    • 2001.10a
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    • pp.75-79
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    • 2001
  • This paper presents a novel version of an active voltage clamped ZVS-PWM high frequency inverter using IGBTs for electromagnetic induction eddy current-based rolling drum heating in new generation copy and printing machines in consumer business use. The operating principle of this inverter circuit and unique features are described herein. Its constant frequency duty cycle (asymmetrical PWM) controlled voltage source quasi-resonant soft switching high frequency inverter employing IGBTs is proposed, which is capable of achieving stable and efficient zero voltage soft switching commutation over a widely specified power regulation range from full power to low power. The operating performances in a steady state of this inverter is discussed and evaluated on basis of simulation and experimental results as an induction heated roller in new generation copy machine.

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A New Hybrid Control Scheme with Active-Clamped Class-E Inverter system of Induction Heating Jar for High Power Applications (고 전력 응용을 위한 유도가열 Jar용 Active-Clamped Class-E 인버터 시스템의 새로운 Hybrid 제어 기법)

  • Lee, Dong-Yun;Lee, Min-Kwang;Hyun, Dong-Seok;Kim, Jung-Chul;Choi, Ick
    • Proceedings of the KIEE Conference
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    • 2001.07b
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    • pp.1009-1011
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    • 2001
  • This paper presents a new hybrid control scheme using Active-Clamped Class-E (ACCE) inverter of induction heating(IH) jar for high power applications. The proposed hybrid control scheme has characteristics, which act as class-E inverter at lower switch voltage and ACCE inverter at higher switch voltage than reference voltage of the main switch by feeding back voltage one as well as advantages of conventional ACCE inverter such as zero-voltage switching(ZVS) of the main switch and the reduced switch voltage due to the clamping circuit. Moreover, the proposed control method makes higher output power than conventional ACCE inverter control one since ACCE inverter is operated like class-E inverter at low voltage condition. The principle of the proposed control are explained in detail and the validity of the proposed control scheme is verified through the several interesting simulated and experimental results.

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Induction Heated Load Resonant Tank High Frequency Inverter with Asymmetrical Auxiliary Active Edge-Resonant Soft-Switching Scheme

  • Saha Bishwajit;Fathy Khairy;Kwon Soon-Kurl;Lee Hyun-Woo;Nakaoka Mutsuo
    • Proceedings of the KIPE Conference
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    • 2006.06a
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    • pp.200-202
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    • 2006
  • In this paper, a novel type of auxiliary active snubbing circuit assisted quasi-resonant soft-switching pulse width modulation inverter is proposed for consumer induction heating equipments. The operation principle of this high frequency inverter is described using switching modes and equivalent circuits. This newly developed series resonant high frequency inverter can regulate its high frequency output AC power under a principle of constant frequency active edge resonant soft-switching commutation by asymmetrical PWM control system. The high frequency power regulation and actual power conversion efficiency characteristics of consumer induction heating (IH) products using the proposed soft-switching pulse width modulation (PWM) series load resonant high frequency inverter evaluated. The practical effectiveness and operating performance of high frequency inverter are discussion on the basis of simulation and experimental results as compared with the conventional soft-switching high frequency inverter.

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