• 제목/요약/키워드: Acoustic emission signal

검색결과 372건 처리시간 0.042초

단속절삭에서 AE신호를 이용한 공구마멸의 감시 (Monitoring of Tool Wear using AE Signal in Interrupted cutting)

  • 김정석
    • 한국생산제조학회지
    • /
    • 제6권2호
    • /
    • pp.112-118
    • /
    • 1997
  • Characteristics of AE(Acoustic Emission) signal is related to cutting conditions, tool materials, and tool geometry in metal cutting. Relation between AE signal and tool wear was investigated experimentally. Experiment is carried out by interrupted cutting for SCM420 workpiece with TiN coating tool on HSS material. AE RMS voltage and count per event were increased according to tool wear. The major results are as follows : 1) AE RMS value is nearly constant as cutting speed changes, but is rapidly increase as feed rate increases. 2) AE RMS value and Count per Event increase as tool wear increases. 3) It is more effective to monitor tool wear by Incremental rate of AE RMS value than by Incremental rate of count per event.

  • PDF

AE 원신호를 이용한 압축기의 이상상태 분석 (Abnormal condition analysis of compressor using AE raw signal)

  • 김전하;이기용;김정석;이감규
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1995년도 추계학술대회 논문집
    • /
    • pp.365-368
    • /
    • 1995
  • Rotary Compressor has many AE(Acoustic Emission) sources according to condition of parts because it is operated with combination of various parts. In this study, analysis of AE raw signal generated form Rotary compressor which artificially-made parts inflicted abnormal condition was carried out. AE raw signals were acquired form high-speed A/D board, and many burst type signals were observed. By analyzing burst type signals which is caused form internal AE source,efficient AE parameters for monitoring and diagnosis were presented.

  • PDF

내장형 절삭력센서와 AE 센서를 이용한 인-프로세스 공구파괴 검출에 관한 연구

  • 최덕기;박동삼;주종남;이장무
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1992년도 추계학술대회 논문집
    • /
    • pp.344-348
    • /
    • 1992
  • This paper presents a new methodology for on-line tool breakage detection by sensor fusion concept of an acoustic-emission (AE) sensor. A built-in piezoelectric force sensor was used to measure cutting force instead of a tool dynamometer to preserve the machine tool dynamics. he sensor was inserted in the tool turret housing of an NC lathe. FEM analysis was carried out to locate the most sensitive position for the sensor. When a tool is broken, the explicit changes of signals' pattern take place. A burst-type AE signal increases abruptly. Followingly, a cutting force drops significantly. Therefore a burst of AE signal is used as a triggering signal to inspect the following cutting force. Significant drop of cutting force is utilized to detect tool breakage. The algorithm was implemented in a DSP board for in-process tool breakage detection. The proposed monitoring system was capable of a good applicable tool breakage detection.

신경회로망을 이용한 GIS용 단로기의 이상신호 패턴분석 (The Analysis of trouble signal on DS for GIS using Neural Network)

  • 김종서;박용필;천종철;이은석
    • 한국전기전자재료학회:학술대회논문집
    • /
    • 한국전기전자재료학회 2003년도 하계학술대회 논문집 Vol.4 No.2
    • /
    • pp.1196-1199
    • /
    • 2003
  • Recently, the development of diagnosis technique with high confidence is important on power equipment, for this reason is use for measurement and analysis of PD with prior appearance of insulation breakdown. In this paper, we presents the analysis of trouble signal to use ${\phi}-Q$ method which display 2D and 3D Equipment of simulation has made independently DS for 170kV GIS of one phase with same on field. The detected signal through the sensor of Induction and Acoustic Emission is classified to use characteristic neural network algorithm and then it is analysis.

  • PDF

AE에 의한 치과용 다이아몬드 버의 연삭가공 특성 (Grinding Characteristics of Diamond Burs in Dentistry)

  • 이근상;임영호;권동호;소의열
    • 한국생산제조학회지
    • /
    • 제8권3호
    • /
    • pp.76-82
    • /
    • 1999
  • This study was carried out to verify finding performance of dental diamond bur and investigate the possibility of AE application in density field. Work pieces were made of acryl and bovine respectively for the experiments in this study. Grinding test was conducted to get the data of grinding resistance and specific finding energy of low different types of diamond bur by using tool dynamometer. AE signal was acquired to verify grinding process in the AE measuring system. AErms value was increased as the grinding velocity and depth were increasing, but it decreased as the feed rate was increasing. The case of the small value of AE signal is due to abnormal grinding in D type diamond bur. By analyzing AErms start and finish time of grinding working, abnormal grinding state can be confined. Abnormal state can be found through the behavior of AE signal in the finding working. As a result, it is expected that forecast of abnormal state is possible using AE equipments under real time process.

  • PDF

AE센서를 이용한 고속 탭핑용 공구 모니터링에 관한 연구 (A Study on Tool Monitoring for High Speed Tapping using AE Signal)

  • 김용규;이돈진;김선호;안중환
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1997년도 추계학술대회 논문집
    • /
    • pp.315-318
    • /
    • 1997
  • In terms of productivity, the speed of machining process has been increasing in most of engineering part. But the tapping process does not reach at enough level compared with other machining processes because of its complicate cutting mechanism. In the high speed tapping process, the one of important elements is tool monitoring system to prevent tool breakage. This paper describes tool monitoring system by acoustic emission(AE) in the tapping process. We used 2 types of AE sensors in this test. The one is commercial sensor which is used in other machining monitoring system like polishing and the other is a self-fabricated sensor for this test. In this test we purpose to find out the frequency of AE signal in tapping process and verify the possibility of applying AE sensor in in-process tapping monitoring system. Also grasp of characteristic of tapping process by AE signal is handled.

  • PDF

고경도강(SKD11)의 고속가공에서 가공성 평가 및 감시 (Monitoring and machinability evaluation in high-speed machining of high hardness steel(SKD11))

  • 김전하;김경균;강영창;김정석;김기태
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2000년도 춘계학술대회 논문집
    • /
    • pp.987-990
    • /
    • 2000
  • In modern manufacturing industry such as aerospace, vehicle and die/mold industry, the high hardness malarial which is remarkable in aspects of durability is effectively used. The high-speed and precision machining technology has been applied in these fields. In this study, efficient sensors in high-speed machining by observing similar tendency through comparing cutting force with AE signal, gap sensor signal and accelerometer signal are selected, and machinability of high-speed machining is experimentally evaluated. We performed a basic research for sensing system construction to monitor a machine tool and machining condition.

  • PDF

AE 신호를 이용한 자동 연마가공에서의 연마면 상태감시 (Polishing Surface State Monitoring of Automatic Polishing Process Using Acoustic Emission Signal)

  • 김동환
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
    • /
    • pp.8-13
    • /
    • 2000
  • Die polishing technology is very critical to determine quality and performance of the final products. Die polishing processes have not been automated because the automation requires a great deal of experience and skill of experts. Thus, to implement a fully automated polishing process, the development of polishing status monitoring system replacing the skill of experts is critical. AE is known to be closely related to material removal rate(MRR). As the surface is rougher, MRR gets larger and AE increased. The surface roughness can be indirectly estimated using the AE signal measured during automatic die polishing process. In this study, The polishing state monitoring system using AEms signal was developed. This system can be not only to monitor the abnormal state but also to estimate a state of surface roughness of polishing surface qualitatively.

  • PDF

신경회로망을 이용한 부분방전 신호의 패턴분석 (The Analysis of PD Signal using Neural Network)

  • 김종서;박용필;천민우
    • 한국전기전자재료학회논문지
    • /
    • 제17권5호
    • /
    • pp.567-571
    • /
    • 2004
  • Recently, GIS(Gas Insulated Switchgear) has been recognizing of importance on development of diagnosis technique which is happened problem on confidence for a long time use. Therefore, the measurement and analysis of PD with prior phenomenon of insulation breakdown is used many method of diagnosis for GIS. In this paper, we simulate trouble condition in DS and analysis trouble signal to use electrical and mechanical methods, interpretation of detected signal has analysed with to use ø-q-n pattern and neural network. For this analysis, we have used the induction and AE(acoustic emission) sensors. For the simulation experiment, we make DS for 170 KV GIS and analyze the classification and characteristics of detected signals with the application of neural network algorithm.

단일 센서와 공간집속 신호처리 기술을 이용한 복합재 판에서의 충격위치 결정 (Impact Localization of a Composite Plate Using a Single Transducer and Spatial Focusing Signal Processing Techniques)

  • 조성종;정현조
    • 한국소음진동공학회:학술대회논문집
    • /
    • 한국소음진동공학회 2012년도 추계학술대회 논문집
    • /
    • pp.715-722
    • /
    • 2012
  • A structural health monitoring (SHM) technique for locating impact position in a composite plate is presented in this paper. The technique employs a single sensor and spatial focusing properties of time reversal (TR) and inverse filtering (IF). We first examine the focusing effect of back-propagated signal at the impact position and its surroundings through simulation. Impact experiments are then carried out and the localization images are found using the TR and IF signal processing, respectively. Both techniques provide accurate impact location results. Compared to existing techniques for locating impact or acoustic emission source, the proposed methods have the benefits of using a single sensor and not requiring knowledge of material properties and geometry of structures. Furthermore, it does not depend on a particular mode of dispersive Lamb waves that is frequently used in the SHM of plate-like structures.

  • PDF