• Title/Summary/Keyword: Acoustic emission(AE) sensor

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Study on Improvement of the Piezoelectric Properties of Acoustic Emission Sensor to be Used for Superconducting Application Systems (초전도 응용기기 안정성 진단을 위한 AE센서용 압전소자의 성능개선 연구)

  • Kim, K.J.;Kim, J.H.;Song, J.B.;Paik, J.H.;Jang, J.Y.;Ko, T.K.;Lee, H.G.
    • Progress in Superconductivity and Cryogenics
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    • v.12 no.3
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    • pp.44-48
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    • 2010
  • Acoustic emission (AE) signal from an HTS tape has a low signal to noise ratio, due to the large amount of noise caused by the boiling of the liquid cryogen or mechanical vibration from the cryo-cooler. In an attempt to improve the sensitivity of the AE sensor, $Pb(Zr_{0.54}Ti_{0.46})O_3$ + 0.2 wt% $Cr_2O_3$ + 1.0 wt.% $Nb_2O_5$ ceramics sintered at $1200^{\circ}C$ was synthesized. In addition, the resonance ($f_r$) and anti-resonance frequencies ($f_a$) were measured using the specimens with various thicknesses (1.0, 1.5, 2.0, 2.5 and 3.0 mm). According to the test results, large AE signals with high frequencies were obtained from the AE sensor fabricated using a piezoelectric disc with a thinner thickness.

Response Characteristics of Acoustic Emission Sensor according to Partial Discharge Quantities (부분방전 전하량에 따른 음향방출 센서의 응답특성)

  • Jeong, Yeong-Ho
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.23 no.5
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    • pp.383-387
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    • 2010
  • The response characteristics of AE (acoustic emission) sensors with a coupled vibration mode and a non-coupled vibration mode were investigated according to PD(partial discharge) quantities in XLPE (cross linked polyethylene) sheets and craft papers immersed in insulating oil. The response voltages of a coupled vibration mode AE sensor were linearly proportional to the PD quantities up to 1,000 pC in XLPE sheets, while a non-coupled vibration mode AE sensor did not show the similar linearity. In case of a test of craft papers immersed in insulating oil, a linearity between response voltages and PD quantities was observed up to 550 pC, but after that, similar linearity between response voltage of any types of AE sensor and PD quantities was not shown.

A Study on Real-time Monitoing of Tool Fracture in Turning (선삭공정시 공구파손의 실시간 검출에 관한 연구)

  • Park, D.K.;Chu, C.N.;Lee, J.M.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.3
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    • pp.130-143
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    • 1995
  • This paper presents a new methodology for on-line tool breadage detection by sensor fusion of an acoustic emission (AE) sensor and a built-in force sensor. A built-in piezoelectric force sensor, instead of a tool dynamometer, was used to measure the cutting force without altering the machine tool dynamics. The sensor was inserted in the tool turret housing of an NC lathe. FEM analysis was carried out to locate the most sensitive position for the sensor. A burst of AE signal was used as a triggering signal to inspect the cutting force. A sighificant drop of cutting force was utilized to detect tool breakage. The algorithm was implemented on a DSP board for in-process tool breakage detection. Experiental works showed an excellent monitoring capability of the proposed tool breakage detection system.

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Estimation of Velocities of Acoustic Signals and Source Locations in PSC Beam by Acoustic Emission (AE기법을 이용한 PSC보의 음파속도와 음원위치 산정방법)

  • Youn, Seok-Goo;Lee, Changno;Kim, Eun-Kyum
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.5A
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    • pp.917-925
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    • 2006
  • Experimental tests were performed to estimate velocities of the acoustic signals through prestressed concrete beam and source locations using acoustic emission (AE) techniques. Seven AE sensors are mounted on the surface of 5m length test beam with equal spacing and using Schmidt Hammer AE events are made at 18 locations. The velocities of AE signals are estimated using the time differences of arrival times and the distances between the source locations and the AE sensor locations. In addition, using the Least Square Method, the AE source locations are re-evaluated reversely using both of the arrival times and the velocities of AE signals. Test results show the average velocity of the AE signals is about 4,000 m/sec and the velocity decreased with the increase of the distance from source locations to AE sensors due to the effect of attenuation. Based on the estimation of the source locations, it is observed that the errors of source locations are decreased when the velocities of each AE sensor are used rather than the average velocity.

Machining Characteristics Detection of Endmill Milling Tool (엔드밀 밀링공구의 가공특성검출)

  • 맹민재;조성산;정준기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.678-682
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    • 1996
  • Acoustic emission(AE) is monitored during end milling with a sensor attached to the cutting fluid discharge nozzle. Cutting forces are also measured and compared with the AE signals to examine the reliability of the AE signals. It is demonstrated that the AE signals provide reliable informations about the cutting processes and tool states. Moreover, edge chipping and fracture of tools can be successfully detected using both the AE signals and cutting forces.

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Leak Detection Technique of Pressure Vessel Using Acoustic Emission Signal (음향방출 신호를 이용한 압력용기의 누설 검사기법 개발)

  • 이성재;정연식;강명창;김정석
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.4
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    • pp.95-99
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    • 2004
  • In this study, the leak detection technique of pressure vessel by using acoustic emission(AE) signal is suggested experimentally. The leak of pressure vessel is located at the welding line due to welding defects. we measured the AE signal using Rl5I sensor, and examined the AE parameters in leak condition. It is investigated that the mean value of AE signal is dependent on leak source location. So the absolute mean value of AE signal is adopted as dominant AE parameter. We proposed leak detection algorithm using AE signal mean value for monitoring the leak source location.

Signal Characteristics of Acoustic Emission from Angiosperm and Gymnosperm by the Water Stress (물 스트레스를 받는 속씨식물과 겉씨식물에서 검출된 음향방출의 신호특성)

  • Nam, Ki-Woo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.5
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    • pp.480-487
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    • 2003
  • To improve environmental control in various plants, signal characteristics of plants have been studied by a nondestructive technique. In this paper, the acoustic emission (AE) from plants was analyzed for water stress dependency. AE signals were taken from gymnosperm and angiosperm. AE sensor detected AE signals from the plant stem underneath the plant surface below the sensor. AE hit-event counts in daytime were more than those in night time, and it was found that the daily hit counts pattern was strongly affected by the water stress in the plant. frequency bands of AE signals from the angiosperm was different from those from the gymnosperm. Frequency bands of AE in outdoor condition were in accord with those in indoor having similar conditions.

Analysis of Acoustic Emission Signal Sensitivity to Variations in Thin-film Material Properties During CMP Process (CMP 공정중 박막 종류에 따른 AE 신호 분석)

  • Park, Sun Joon;Lee, Hyun Seop;Jeong, Hae Do
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.8
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    • pp.863-867
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    • 2014
  • In this study, an acoustic emission (AE) sensor was used for measuring the abrasive and molecular-scale phenomena in chemical mechanical polishing (CMP). An AE sensor is a transducer that converts a mechanical wave into an electrical signal, and is capable of acquiring high-level frequencies from materials. Therefore, an AE sensor was installed in the CMP equipment and the signals were measured simultaneously during the polishing process. In this study, an AE monitoring system was developed for investigating the sensitivity of the AE signal to (a) the variations in the material properties of the pad, slurry, and wafer and (b) the change in conditions during the CMP process. This system was adapted to Oxide and Cu CMP processes. AE signal parameters including AE raw frequency, FFT, and amplitude were analyzed for understanding the abrasive and molecular-level phenomena in the CMP process. Finally, we verified that AE sensors with different bandwidths could function in complementary ways during CMP process monitoring.

Detection of Built-up Edge by AE Signal Analysis (AE 신호 분석에 의한 구성인선의 감지)

  • Oh, Min-Seok;Won, Jong-Sik;Jung, Youn-Gyo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.3 s.96
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    • pp.18-24
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    • 1999
  • ThisPaper investigates the feasibility of using acoustic emission signal analysis for the detection of built-up edge during machining. Experiments were conducted on a CNC-lathe using conventional carbide insert tools under various cutting conditions. The cutting forces were also measured for comparisons. Experimental evidence is presented which indicates that the presence of a built-up edge can significantly affect the generation of acoustic emission in metal cutting. It is shown that under conditions in which a built-up edge is generated, the variation of $AE_{rms}$ signal with cutting speed can be quite different from the generally accepted linear, monotonic increase as previously reported. The feasibility of utilizing $AE_{rms}$ in built-up edge sensing is suggested.

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Composite Fracture Detection Capabilities of FBG Sensor and AE Sensor

  • Kim, Cheol-Hwan;Choi, Jin-Ho;Kweon, Jin-Hwe
    • Composites Research
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    • v.27 no.4
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    • pp.152-157
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    • 2014
  • Non-destructive testing methods of composite materials are very important for improving material reliability and safety. AE measurement is based on the detection of microscopic surface movements from stress waves in a material during the fracture process. The examination of AE is a useful tool for the sensitive detection and location of active damage in polymer and composite materials. FBG (Fiber Bragg Grating) sensors have attracted much interest owing to the important advantages of optical fiber sensing. Compared to conventional electronic sensors, fiber-optical sensors are known for their high resolution and high accuracy. Furthermore, they offer important advantages such as immunity to electromagnetic interference, and electrically passive operation. In this paper, the crack detection capability of AE (Acoustic Emission) measurement was compared with that of an FBG sensor under tensile testing and buckling test of composite materials. The AE signals of the PVDF sensor were measured and an AE signal analyzer, which had a low pass filter and a resonance filter, was designed and fabricated. Also, the wavelength variation of the FBG sensor was measured and its strain was calculated. Calculated strains were compared with those determined by finite element analysis.