• Title/Summary/Keyword: Accelerated durability test

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Imlpememtation of the Autonomous Guided Vehicle Driving System for Durability Test (차량 내구성 테스트를 위한 무인 주행 시스템의 구현)

  • 정종원;윤영진;이영진;이만형
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.608-613
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    • 2002
  • In this paper we developed the MPC sensor for steering control and steering control of the AGVDS(Autonomous Guided Vehicle Driving System) for Durability test. Among durability tests, the accelerated durability test has been widely used to evaluate the durability of vehicle structure and chassis parts in a short period of time on the designed road that has severe surface conditions. However it increased the drivers fatigue mainly caused by the severe driving conditions. The driver's difficulty to maintain the constant speed and control the steering wheel reduces the reliability of test results. In addition to the general detecting sensor for steering control was restricted by surrounding condition. So we need to develop steering control sensor was robust in the bad driving condition. In this paper we developed steering control sensor using magnetic induction which is robust in the bad driving condition and implemented the AGVDS.

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Development of Accelerated Failure-free Test Method for Automotive Alternator Magnet (자동차 교류발전기용 자석에 대한 가속 무고장시험방법 개발)

  • Liu, Qiang;Ismail, Azianti;Jung, Won
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.36 no.4
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    • pp.92-99
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    • 2013
  • Many automotive components for power generation such as motors and alternators have been widely using ferrite magnets. To ensure a high level of efficiency could be achieved in an alternator, the assembled magnets must be in good enough durability. Recently, some hairline cracks have been found on the magnet produced by manufacturers in Korea. Thus, there is an increasing concern that some of the magnets produced could cause further problems after being assembled in the alternator. Based on the standard alternator test (RS0008 : 2006), this paper has developed an accelerated failure-free test for magnets in alternator to demonstrate that assembled magnets will meet durability objective specified by the manufacturer. This guarantees the target life of the magnet with 90 percent reliability and 90 percent confidence level (R90C90). Temperature and rotation speed were selected as accelerated stress factors.

A Study on Track Drive Unit Test and Evaluation for Mini Excavators (소형 굴삭기의 주행구동유니트 시험평가에 관한 연구)

  • Lee, Gi-Chun;Lee, Young-Bum;Choi, Byung Oh
    • Journal of Applied Reliability
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    • v.15 no.3
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    • pp.139-144
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    • 2015
  • Track drive unit adopted in the small sized excavator generally have been used in the construction equipment under the 10 tons as the driving device with forwarding and reversing of excavator. It is required to study the accelerated life test applied by over torque and speed to test the durability life test reflected the many driving modes of small sized excavator and also need to equip the comprehensive performance and life test equipments to do the various performance tests. This study had analyzed the failure modes of the components, and calculated the equivalent loads investigated the used loads in the real field conditions and elicits the acceleration factor adopted in the inverse power model. Also, this study have considered the changes of the acceleration factor and the durability test time in the case of the rotary group and the bearing through analyzing the main failure modes. It was calculated the no failure test time about 2 samples and confidence level 90% and elicited the accelerated life time 720 hours.

Reducing the Test Time for Chemical Durability of PEMFC Polymer Membrane (PEMFC 고분자막의 화학적 내구성 평가시간 단축)

  • Oh, Sohyeong;Cho, Wonjin;Lim, Daehyeon;Yoo, Donggeun;Park, Kwonpil
    • Korean Chemical Engineering Research
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    • v.59 no.3
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    • pp.333-338
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    • 2021
  • The durability of the PEMFC stack for large commercial vehicles should be more than 5 times that for passenger vehicles. If the Chemical Accelerated Stress Test (AST) of PEMFC(Proton Exchange Membrane Fuel Cells) membrane for passenger cars is applied as it is for large commercial vehicles, there is a problem that the AST time becomes more than 2,500 hours. In order to shorten the AST time of DOE (Department of Energy), the chemical durability of the polymer membrane was evaluated using oxygen instead of air as a cathode gas. In this study, Nafion XL was used as a polymer membrane to evaluate accelerated durability under OCV, 90?, RH 30%, H2/(air or oxygen) conditions. Among the DOE membrane durability target criteria, the decrease rate of short resistance was the fastest. By using oxygen instead of air, the degradation rate of the polymer membrane was accelerated while being less affected by electrode deterioration, reducing the polymer membrane durability evaluation time to less than half.

Durability Characteristics of High-Early-Strength Concrete (조기강도 콘크리트의 내구특성)

  • 원종필;김현호;안태송
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.05a
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    • pp.991-996
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    • 2001
  • The long-term durability characteristics of high-early-strength concrete were assessed. The effect of long-term durability characteristics of high-early-strength concrete were investigated. In experiment, two different types of fiber were adopted for improvement of durability. High-early-strength fiber reinforced concretes using regulated-set cements are compared with high-early-strength concrete without fiber. The durability performance of the laboratory-cured high-early-strength concrete specimens was determined by conducting an accelerated chloride permeability, abrasion resistance, freeze-thaw, surface deicer salt scaling and wet-dry repetition test. The results indicated that incorporation of fibers enhance durability performance.

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Development of Proving Ground Test Mode for Durability Test of Active Suspension System (사용자 주행 환경을 고려한 능동 현가 시스템의 PG 내구 시험 모드 개발)

  • Woo, Jongwoon;Lee, Seonbong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.6
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    • pp.16-23
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    • 2013
  • It is important that proving ground damage is correlated with target customer usage. This paper describes the test mode for durability test of active suspension control system for proving ground correlation and optimization. Acceleration, strain, wheel force and other types of data are collected on a vehicle as it traverses different proving ground surfaces. The primary objective of the analysis is to determine which mixture of proving ground surfaces offers the best representation of customer usage while minimizing the total test time. And durability testing offers the best way to assess the capability of a product to reach its reliability target. The test should be representative of the real environmental load and replicate the same customer usage.

A Study on Improving the Enhanced Durability of Cylinder Liner according to Cavitation Influence of Combat Equipment Engine (전투장비 엔진의 캐비테이션 영향에 따른 실린더 라이너의 내구성 강화 방안에 관한 연구)

  • Kim, Daeun;Lee, Kijung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.10
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    • pp.1-8
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    • 2021
  • Cylinder liners used in diesel engines of combat equipment are prone to cavitation due to wet cooling. The damage caused by erosion and corrosion due to cavitation has a fatal effect on the performance and lifespan of a diesel engine. Therefore, a study was conducted to improve the durability of cylinder liners. Two surface treatment techniques were proposed: nitriding and chrome plating. It was observed that the amount of erosion on the surface of nitride-treated cylinder liners was high because the surface-treated part eroded due to its weak impact resistance against the bubble explosion generated by cavitation. In contrast, the chrome-plated cylinder liner had a lower amount of erosion among the specimens subjected to the accelerated test. These results verified that the resistance of chrome-plated liners against cavitation is high. Therefore, it can withstand the impact of bubble explosion. If the chrome plating thickness is set with reference to the KS standard, an exceptional durability of abrasion, wear resistance, and corrosion resistance can be obtained. If the thickness is set between 120~250㎛, it is expected that the durability of the cylinder liner can be improved. Although a recovery method for corroded cylinder liners is suggested, the proposed method has an inherent risk of crack generation. Therefore, further research is required to solve this problem.

Validation of Actuator Gearbox Accelerated Test Method Using Multi-Body Dynamics Simulation (다물체 동역학 시뮬레이션을 이용한 작동기용 기어박스 가속시험법 검증)

  • Donggun Lee;Sanggon Moon;Young-Jun Park;Woo-Ram Shim;Sung-Bo Shim;Su-Chul Kim
    • Journal of Drive and Control
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    • v.21 no.1
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    • pp.22-30
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    • 2024
  • Gearboxes designed for reciprocating motion operating mechanisms operate under conditions where both the load and speed undergo continuous variations. When conducting durability tests on gearboxes designed for such applications, operating the target gearbox under conditions similar to the intended usage is essential. The gearbox must be operated for the required number of cycles to validate its durability under conditions mirroring its intended usage. This study devised an accelerated test method for gearboxes, which reduces operating angles and operational strokes. The reliability of the accelerated test was verified by comparing the stresses imposed on the gears under general and acceleration conditions through multi-body dynamic simulations. The results confirmed that the maximum contact stress levels under normal and accelerated conditions were within a 0.1% error range, indicating a minimal difference in the gear damage rates. However, a difference in the maximum contact stress results between the normal and accelerated conditions was observed when inertial forces acted on the output shaft due to the operational acceleration of the gearbox. Therefore, when conducting this acceleration test, caution should be exercised to ensure that the operational load on the gearbox, which affects inertia, does not significantly deviate from the conditions observed under normal operating conditions.

Severity Test of Road Surface Profile by Using the Fatigue Life Prediction Method (피로수명 예측법을 이용한 각 도로가 차량의 내구성에 미치는 가혹도 평가)

  • Jung, W.W.;Kang, S.S.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.3 no.6
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    • pp.154-161
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    • 1995
  • There are several kinds of driving conditions according to the characteristic of each vehicle diver. Automaker produces vehicle strong enough to satisfy this several driving conditions at the point of vehicle durability. In order to develop the car in a short period, Automaker engineer tests vehicle at serveral accelerated durability test roads. Before testing the vehicle durability, test engineer must know how much this test road severe than general field road which is composed of high way, city road, paved road and unpaved road. This paper suggests two types of road severity test method that is using relative fatigue life prediction method and using absolute fatigue life prediction method, and also present the merits and demerits of two test methods.

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Steering Control of the Autonomous Guided Vehicle Driving System for Durability Test

  • Jeong, Jong-Won;Lee, Young-Jin;Yoon, Kang-Sup;Lee, Man-Hyung
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.104-104
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    • 2000
  • Among durability tests, the accelerated durability test has been widely used to evaluate the durability of vehicle structure and chassis pans in a shon period of time on the designed road which has severe surface conditions. However it increases the drivers fatigue mainly caused by the severe driving conditions. The drivers difficulty of maintaining constant speed and controlling the steering wheel reduces the reliability of test results. The durability test includes the position and distance sensing system for the recognition of the absolute and relative driving position, the driving control system for the control of whole driving circumstance, the emergency system for responding to system errors. AGVDS (Autonomous Guided Vehicle Driving System) was Proved to facilitate the development of now car projects. Therefore the AGVDS we propose will help make the fundamentals for all future traffic systems.

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