• Title/Summary/Keyword: Accelerated degradation Test

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A Study on the Reliability Prediction about ECM of Packaging Substrate PCB by Using Accelerated Life Test (가속수명시험을 이용한 Packaging Substrate PCB의 ECM에 대한 신뢰성 예측에 관한 연구)

  • Kang, Dae-Joong;Lee, Hwa-Ki
    • Journal of the Korea Safety Management & Science
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    • v.15 no.1
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    • pp.109-120
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    • 2013
  • As information-oriented industry has been developed and electronic devices has come to be smaller, lighter, multifunctional, and high speed, the components used to the devices need to be much high density and should have find pattern due to high integration. Also, diverse reliability problems happen as user environment is getting harsher. For this reasons, establishing and securing products and components reliability comes to key factor in company's competitiveness. It makes accelerated test important to check product reliability in fast way. Out of fine pattern failure modes, failure of Electrochemical Migration(ECM) is kind of degradation of insulation resistance by electro-chemical reaction, which it comes to be accelerated by biased voltage in high temperature and high humidity environment. In this thesis, the accelerated life test for failure caused by ECM on fine pattern substrate, $20/20{\mu}m$ pattern width/space applied by Semi Additive Process, was performed, and through this test, the investigation of failure mechanism and the life-time prediction evaluation under actual user environment was implemented. The result of accelerated test has been compared and estimated with life distribution and life stress relatively by using Minitab software and its acceleration rate was also tested. Through estimated weibull distribution, B10 life has been estimated under 95% confidence level of failure data happened in each test conditions. And the life in actual usage environment has been predicted by using generalized Eyring model considering temperature and humidity by developing Arrhenius reaction rate theory, and acceleration factors by test conditions have been calculated.

A Study of Corona Discharge in Polymer Insulators by Artificial UV Radiation (인위적인 자외선 조사량에 따른 폴리머애자에서의 코로나 방전 특성)

  • Kim, Y.S.;Choi, M.I.;Kim, C.M.;Bang, S.B.;Shong, K.M.;Kwag, D.S.
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.5
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    • pp.643-648
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    • 2013
  • In this study, degradation was observed by irradiating UV rays to the polymer insulators which have been widely used in outdoor electric power facilities. For an indoor accelerated UV test, 0.55 w/m2 of UV rays were applied using a xenon-arc method. A UV detection system with 65 ${\phi}mm$ in diameter, 100 mm in length and 1.0 of brightness (F/#) has been designed. Even though efflorescence on the surface of polymer insulators wasn't observed according to the accelerated UV test. UV rays were detected at around 50% and 40% of insulation breakdown in EPDM and silicone-type insulators respectively. As degradation continued because of an indoor accelerated UV test, breakdown voltage with which UV rays can be detected in an early stage decreased as well. A silicone polymer insulator would be severer than EPDM polymer insulator in terms of surface degradation because of UV strength against $V_m/V_{BD}$ was high in silicone polymer insulators. UV strength in silicone-type insulators increased at 1,000 $kJ/m^2$ because contact angle at the intial stage sharply decreased to from $113^{\circ}$ to $92.1^{\circ}$.

Evaluation of the Ductile-Brittle Transition Behavior of fracture Toughness by Material Degradation (열화에 따른 파괴인성치의 연성-취성 천이거동 평가)

  • 석창성;김형익;김상필
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.5
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    • pp.140-147
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    • 2003
  • As the huge energy transfer systems like as nuclear power plant and steam power plant are operated for a long time at a high temperature, mechanical properties are changed and ductile-brittle transition temperature is raised by degradation. So it is required to estimate degradation in order to assess the safety, remaining life and further operation parameters. The sub-sized specimen test method using surveillance specimen was developed for evaluating the integrity of metallic components. In this study, we would like to present the evaluation technique of the ductile-brittle transition temperature by the sub-sized specimen test. The four classes of the thermally aged 1Cr-1Mo-0.25V specimens were prepared using an artificially accelerated aging method. The tensile test and fracture toughness test were performed. The results of the fracture toughness tests using the sub-sized specimens were compared with the evaluation technique of the ductile-brittle transition temperature.

The Evaluation of Ductile-Brittle Transition of Fracture Toughness by Material Degradation (재료열화에 따른 파괴인성치의 연성-취성 천이거동 평가)

  • Kim, Sang-Pil;Kim, Hyung-Ick;Seok, Chang-Sung
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.579-584
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    • 2001
  • As the huge energy transfer systems like as nuclear power plant and steam power plant are operated for a long time, mechanical properties are changed and ductile-brittle transition temperature is raised by degradation. So it is required to estimate degradation in order to assess the safety, remaining life, and further operation parameters. The sub-sized specimen test method using surveillance specimen was developed for evaluating the integrity of metallic components. In this study, we would like to present the evaluation technique of the ductile-brittle transition temperature by the sub-sired specimen test. The four classes of the thermally aged 1Cr-1Mo-0.25V specimens were prepared using an artificially accelerated aging method. The tensile test and fracture toughness test were performed. The results of the fracture toughness tests using the sub-sized specimens were compared with the evaluation technique of the ductile-brittle transition temperature.

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A study on the Evaluation of Material Degradation of 1Cr-1Mo-0.25V Steel using Ball Indentation Method (압입법을 이용한 1Cr-1Mo-0.25V강의 열화도 평가에 관한 연구)

  • Seok, Chang-Sung;Kim, Jeong-Pyo;Ahn, Ha-Neul
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.4
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    • pp.151-159
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    • 2001
  • As huge energy transfer systems like a nuclear power plant, steam power plant and petrochemical plant are operated for a long time, mechanical properties are changed by degradation. The life time of the systems can be affected by the mechanical properties. BI(Ball Indentation) test has a potential to replace conventional fracture tests like a uniaxial tensile test, fracture toughness test, hardness test and so on. In this paper, we would like to present the ageing evaluation technique by the BI method. The four classes of the thermally aged 1Cr-!mo-0.25V specimens were prepared using an artificially accelerated aging method. Tensile tests, fracture toughness tests, hardness tests and BI tests were performed. The results of the BI tests were in good agreement with fracture characteristics by a standard fracture test method within 5%. The IDE(Indentation Deformation Energy) of a BI technique as a new parameter for evaluating a degradation was suggested and the new IDE parameter clearly depicts the degradation degree.

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A Study on the Evaluation of Material Degradation using Ball Indentation Method (압입법을 이용한 재료 열화의 평가에 관한 연구)

  • Kim, Jeong-Pyo;Seok, Chang-Sung;Ahn, Ha-Neul
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.171-176
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    • 2000
  • As huge energy transfer systems like a nuclear power plant, steam power plant and petrochemical plant are operated for a long time, mechanical properties are changed by degradation. The life time of the systems can be affected by the mechanical properties. BI(Ball Indentation) test has a potential to replace conventional fracture tests like a uniaxial tensile test, fracture toughness test, hardness test and so on. In this paper, we would like to present the aging evaluation technique by the BI method. The four classes of the thermally aged 1Cr-1Mo-0.25V specimens were prepared using an artificially accelerated aging method. Tensile tests, fracture toughness tests, hardness tests and BI tests were performed. The results of the BI tests were in good agreement with fracture characteristics by a standard fracture test method. The IDE(Indentation Deformation Energy) of a BI technique as a new parameter for evaluating a degradation was suggested and the new IDE parameter clearly depicts the degradation degree.

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A Study on the Over-current Characteristics of IV Insulated Wire Sheath According to Accelerated Degradation (가속열화에 따른 IV절연전선 피복의 과전류 특성에 관한 연구)

  • Kim, Si-Kuk;Choi, Su-Gil
    • Fire Science and Engineering
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    • v.32 no.2
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    • pp.48-56
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    • 2018
  • This paper reports the results of a study on the over-current characteristics of IV insulated wire sheath according to accelerated degradation. In order to examine the degradation of a IV insulated wire sheath through insulation, acceleration degradation experiments were performed using the Arrhenius equation of acceleration life test models; test samples with equivalent lives of 0, 10, 20, 30 and 40 years were prepared. Then allowed currents with over-current of 100%~500% were introduced to measure the times of first generation of smokes and carbonization in the wire sheath, and it was found that the times of first generation of smokes and carbonization in the wire sheath decreased as the equivalent life increased. In more detail, when 270% over-current is applied, the electrical fire risk of equivalent life of 40 years increased by approximately 3.2 times based on equivalent life of 0 years. Also, when the over-current was 255% and 260%, carbonization occurred only in the equivalent life of 40 years, and the fire risk according to the accelerated degradation was increased dramatically. In addition, FT-IR and SEM analyzes were used to confirm the characteristics and surface changes of IV insulated wire sheath according to the equivalent life.

Development of An Accelerated Durability Test Mode for Fuel Cell (연료전지 가속내구모드 개발)

  • LEE, YONGHEE;OH, DONGJO;JEON, UISIK;LEE, JONGHYUN
    • Journal of Hydrogen and New Energy
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    • v.26 no.5
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    • pp.493-498
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    • 2015
  • The fuel cell vehicle is a type of hydrogen vehicle which uses a fuel cell to produce electricity, powering its on-board electric motor. The fuel cell vehicle driving principle is completely different from the internal combustion engine vehicle. In order to ensure the durable quality of the fuel cell vehicle, durability test mode considering the characteristics of the fuel cell must be developed. In this study, we derived the durability test mode profile through collecting and analyzing fuel cell vehicle driving data. Then, the accelerated durability test mode is developed by adding degradation conditions and is experimentally validated to have an acceleration factor of 5~6.

Accelerated Tensile Creep Test Method of Geosynthetics for Soil Reinforcement (보강용 지오신세틱스의 가속 인장 크리프 시험방법)

  • Koo, Hyun-Jin;Cho, Hang-Won
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.10a
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    • pp.196-203
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    • 2008
  • Durability of geosynthetics for soil reinforcement is accounted for creep and creep rupture, installation damage and weathering, chemical and biological degradation. Among these, the long-term creep properties have been considered as the most important factors which are directly related to the failure of geosynthetic-reinforced soil(GRS). However, the creep test methods and strain limits are too various to compare the test results with each other. The most widely used test methods are conventional creep test, time-temperature superposition and stepped isothermal method as accelerated creep tests. Recently developed design guidelines recommend that creep-rupture curve be used to determine the creep reduction factor($RF_{CR}$) which is a conservative approach. In this study, the different creep test methods were compared and the creep reduction factors were estimated at different creep strain limits of 10% of total creep strain and creep rupture. In order to minimize the impact of creep strain to the GRS structures, the various creep reduction factors using different creep test methods should be investigated and then the most appropriated one should be selected for incorporating into the design.

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Accelerated Life Test of Industrial Cleaner Motor (산업용 청소기 모터의 가속수명시험)

  • Eom, Hak-Yong;Lee, Gi-Chun;Chang, Mu-Seong;Park, Jong-Won;Lee, Yong-Bum
    • Journal of Applied Reliability
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    • v.18 no.3
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    • pp.193-200
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    • 2018
  • Purpose: In this study, the life of the motor is investigated by performing the accelerated life test with the brush wear of the industrial cleaner motor as the main failure mode. Methods: The accelerating stress factor of the accelerated life test is a voltage, which can increase the number of revolutions of the motor to accelerate the brush wear due to the friction between the brush and the commutator. Also, the accelerating stress level was determined after determining the maximum allowable level of the voltage through the preliminary test. Results: The motor failure time at each accelerating stress level was predicted by regression analysis with brush wear length as performance degradation data. The main failure mode, which is brush wear, of the motor was reproduced by this test. The shape parameter of the Weibull distribution was confirmed to be the same statistically at all accelerating stress levels by the likelihood ratio test. Conclusion: The life of the motor was investigated by performing the accelerated life test with the brush wear of the industrial cleaner motor as the main failure mode. Through the accelerating test method of the cleaner motor, various life expectancy and life expectancy of the acceleration factor are predicted.