• Tribology and Lubricants
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• 제10권4호
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• pp.51-58
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• 1994

Condition monitoring technology has recently been received much attention in the light of its significance on the maintenance of complex machineries such as turbines in power plants. Currently, turbines in power plants are maintained by scheduled overhaul based on the manufacturer's recommendations and the utility's experience. Although this preventive maintenance is known to be very effective, operators have less access to identify failure of elements when it happens between overhaul period. Therefore, in this study, a development of a on-line condition monitoring system through wear debris analysis of lubricating oils is aimed with a view to detecting abnormal wear behaviour of bearings and other wet-components at an early stage, allowing better outage scheduling and minimizing forced outages. For field application purposes, the on-line system developed was installed on the turbine of the No.4 unit at Ulsan Power Plant and its performance has been evaluated on site.

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2000년도 제2회 학술대회 논문집 일렉트렛트 및 응용기술전문연구회
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• pp.36-39
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• 2000

This paper presents the technology of condition diagnosis & life estimation on insulation system of the traction motor. In the non-destructive methods for diagnosis of coil insulation state, residual dielectric strength is estimated by the D-map which consist of the partial discharge quantity Q and average degradation degree $\Delta$. In the operating history of machine, the N-Y life estimation method is based on the stop-starting numbers and operating times with considering each degradation factor by the thermal, electrical and heat-cycle stress. With the on-line conditioning monitoring on the currents of traction motors, detecting the abnormal operating state due to bearing faults, stator or armature faults, eccentricity related faults and broken rotor bars can be performed.

• 한국정밀공학회지
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• 제13권1호
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• pp.78-83
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• 1996

This paper presents the characteristics of surface roughness and cutting force in ultraprecision cutting of aluminium alloy using natural diamond tools whose edge radii are smaller than those of tools made of other materials. The feed rate and depth of engagement were set to be a micrometer order. After measuring the surface roughness of machined surface and cutting force for each cutting condition, the relations between the surface quality and its condition were investigated qualitatively. If the feed rate was under a certain limit, the machined surface quality was deteriorated unexpectedly. This is supposed to have happened due to vibration leading its condition to abnormal one. In a certain situation the machined surface roughness by a natural diamond tool was inferior to that made by a carbide tool whose cutting edge radius is larger. This is supposed to be caused by not normal machining but burnishing effect.

• 한국해양생명과학회지
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• 제1권1호
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• pp.25-30
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• 2016

본 연구는 소형화된 홀 소자를 이용하여 국내 패류 양식 생물 중 가장 많은 생산량을 보이는 참굴(Crassostrea gigas)의 패각운동을 기초로, 연안역에서 빈산소에 대한 생물모니터링 시스템의 적용 가능성을 조사하였다. 정상상태 패각운동의 측정을 위해서 여과해수에서 측정한 결과, 참굴 개체는 평균 5~12 mm 정도의 개각상태를 유지하였으며, 패각운동 시 비교적 빠른 폐각상태를 보였다가 느린 속도의 개각상태의 운동이 관찰되었다. 하지만, 주·야간 사이에는 큰 차이가 없었다(p<0.05). 용존산소 농도를 7 mg l^-1에서 3 mg l^-1까지 감소시키면, 패각운동의 횟수는 증가를 나타내었으며, 파형도 정상상태와 다르게 불안정한 파형을 보였다. 또한 용존산소가 2 mg l^-1로 감소된 후에는 패각운동의 크기가 점차 작아지거나, 폐각상태를 지시하는 파형이 관찰되었다. 이와 같은 생물모니터링 시스템을 패류 양식에 활용하여 빈산소와 같은 해양환경의 이상변동을 신속히 감지할 수 있다면, 어업피해를 감소시킬 수 있을 것으로 기대된다.

• 대한조선학회논문집
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• 제56권3호
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• pp.273-280
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• 2019

Predicting ship manoeuvrability is attracting widespread interest in the field of analyzing maritime accident to simulate a highly accurate track of a ship in abnormal accident situations. This study investigated the manoeuvrability of a ship in abnormally heeled condition. Free Running Model Tests (FRMT) with 1/65.83 scaled KCS (KRISO container ship) were conducted in three heeled conditions; $35^{\circ}$ turning circle tests and 20/20 zigzag manoeuvring tests were conducted in $0^{\circ}$, $-10^{\circ}$, and $-20^{\circ}$ conditions. The test results showed that the heeled to port condition significantly affected starboard turning and zigzag characteristics; the tactical diameters in the turning circle tests decreased, and the first overshoot angles in the zigzag tests increased when the ship was in the larger heeled condition. These results indicate that the roll angle of the ship considerably affects yaw rate and speed decrease of the ship. The turning and zigzag indices from trajectory and navigation data in the study were provided for benchmark data sets.

• 한국음향학회지
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• 제38권3호
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• pp.363-369
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• 2019

복잡한 회전 기계의 소음 상태 진단을 위한 다양한 연구가 수행되고 있다. 본 연구에서는 진동신호를 이용하여 블로워 모터의 효율적이고 객관적인 소음 상태진단을 위한 지수를 개발하였다. 블로워 모터의 이상 시 가장 흔히 나타나는 소음으로 틱/클릭 소음과 톤 소음이 있다. 발생 원인과 소음 특성에 따라 틱/클릭 소음의 상태 진단에는 시간-주파수 분석법을 그리고 톤 소음 상태 진단에는 주파수 영역에서의 평활화 기법을 이용하였다. 개발한 지수를 이용하여 블로워 모터의 소음 상태 진단을 수행하고 이를 전문가에 의한 진단 결과와 비교하였다. 그 결과 약 95 %의 일치율을 보였다.

• 열처리공학회지
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• 제37권4호
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• pp.155-162
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• 2024

SCr420H steel which is commonly utilized for automotive components requires the carburizing heat treatment process. Abnormal grain growth during this treatment significantly affects the mechanical properties of the steel parts. Consequently, a process designed to prevent abnormal grain growth at certain elevated temperatures is essential. For enhanced grain refinement, we considered the addition of Nb in SCr420H steel. The experimental condition of the carburizing heat treatment involved reheating the steel sample to temperatures between 940℃ and 1080℃. Using scanning electron microscopy, we examined the microstructure of specimens treated with the secondary solution, revealing an organization of bainite and ferrite. Transmission electron microscopy was utilized to determine the type, shape, and size of the carbonitrides, showing a high fraction of AlN at the secondary solution treatment temperature of approximately 1050℃ and of (Nb,Ti)(C,N) around 1200℃. AlN particles measured about 100 nm and (Nb,Ti)(C,N) about 50 nm. Optical microscopy was utilized to assess grain size variations at different secondary solution treatment temperatures. It is noted that the temperature at which abnormal grain coarsening occurred rose with increasing secondary solution treatment temperatures, indicating a greater influence of (Nb,Ti)(C,N) with higher heat treatment temperatures. This research provides reference data for preventing abnormal grain growth in Nb-added low alloy steels undergoing carburizing heat treatment.

• 한국생산제조학회지
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• 제4권2호
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• pp.38-45
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• 1995

The diagnosis and monitoring system of abnormal cutting condition is necessary to realize precision machining proces and factory automation, which are final goal of metal cutting in order to develop this system, theimage processing technique has been investigated in machining process. In theis paper, the measurement system of tool wear using computer vision is designed to detect the wear pattern by non-contact and direct method and get the realiable wear information about cutting tool. We measured the area of the side and front part of the diamond core dril which is used in 40kHz ultrasonic vibration machine.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1993년도 춘계학술대회 논문집
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• pp.71-75
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• 1993

The application of artificial neural network forcondition monitoring and diagnosis of milling tools was introduced. To detect the conditions of milling tools, the monitoring wywtem consists of three phases: "preparation phase", "learning phase", "production phase". The conditions of milling tools were categorized into the three states. "normal", "warning", "abnormal". The dectection of tool condition, in this paper, could be successfully performed by monitoring the variation of power spectrum on Y dirctional cutting force.

• 대한전기학회:학술대회논문집
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• 대한전기학회 1999년도 하계학술대회 논문집 B
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• pp.671-673
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• 1999

In order to cope with the occurrence of abnormal operation, rotatory condition monitoring system for guide roller of finishing train in wire rolling has been developed. In this study, proximity sensor and its holding devices that could overcome severe in-situ measurement conditions was designed and MMI software using C++ was programmed. Performance of the developed system turned out to be good enough as results of in-line test for POSCO #3 wire rolling mill. It is expected to contribute to prevent the cobble and the grade-down of products caused by the abnornormal operation of guide rollers.