• Title/Summary/Keyword: Abnormal Wear

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Study on the Fluid Film Thickness and Pressure of Elliptical Elastohydrodynamic Lubrication with Spin Effect for the Power Transmitting Contact in the Continuously Variable Transmission (무단 변속기의 동력전달 접촉에서 회전운동을 고려한 타원형상의 점접촉 탄성유체윤활연구)

  • Jang, Si-Youl
    • Tribology and Lubricants
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    • v.21 no.6
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    • pp.272-277
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    • 2005
  • Continuously variable transmission (CVT) of toroidal type has a elliptical shape of contact zone under the elastohydrodynamic lubrication (EHL) condition, where the power is transmitted only by shearing the lubricant. Due to the small contact area of elliptical shape, the traction of the shear behaviors of lubricant over the contact zone is under extremely high contact pressure over 1.0GPa. During the power transmission by shearing the fluid, many kinds of mechanical movements occur such as squeezing, sliding, rolling and spin. Among the movements, the spin effect that is the most undesirable contact behavior in transmitting the power frequently makes significant abnormal wear damage. In this work, the analysis of elliptical contact of EHL with spin effect is performed, which will give very useful information to understand the traction behaviors in toroidal type of CVT system.

Study on the Elliptical Elastohydrodynamic Lubrication in the Toroidal Continuously Variable Transmission (가변 동력전달 장치에서의 타원 형상 점접촉 탄성유체윤활 연구)

  • 장시열
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.11a
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    • pp.310-315
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    • 2001
  • The most general feature of contact zone among the mechanical components is elliptical circle. In particular, continuously variable transmission (CVT) of toroidal type has elliptical shape of contact zone under the elastohydrodynamic lubrication condition, where the power is transmitted by the shearing the efluid. Due to the traction of the shear behaviors of lubricant over the small elliptical contact zone, high power of torque is transmitted. During the power transmission, many kinds of mechanical movements occur such as squeezing, sliding, rolling and spinning. The spinning effect that is not common contact behavior in tribological components frequently makes significant abnormal wear damage. In this work, the analysis of elliptical contact of elastohydrodynamic lubrication with spin effect is performed, which will give very useful information to understand the traction behaviors in toroidal type of CVT system.

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Development of CV Joint Outer Race Ball Groove Measurement System (등속조인트 Ball Groove 측정시스템 개발에 관한 연구)

  • Park K. S.;Kim B. J.;Jang J. H.;Moon Y. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.160-163
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    • 2005
  • The cute. race of CV(constant velocity) Joint is an important load-supporting automotive part, which transmits torque between the transmission gear box and driving wheel. The outer race is difficult to forge because its shape is very complicated and the required dimensional tolerances are very small. The forged CV Joint investigated in this study has six inner ball grooves requiring high operational accuracy. Therefore, the precise measurement of forged CV Joint is very important to guarantee the sound operation without noise and abnormal wear. In this study, unique in-situ measuring system designed specifically to measure the dimensional accuracy of six inner ball grooves of CV joint has been developed and implemented in shop environments. Newly developed system shows high measurement accuracy with simple operational sequence.

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A study about reducing Turbocharger Pulsation of 3 cylinder engine (3 기통 엔진의 터보 차저 맥동 저감에 대한 연구)

  • Seo, Kwanghyun;Cho, Sungyong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.667-669
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    • 2014
  • Development of 3 cylinder turbo charger engine is increasing due to engine down-sizing, cost reduction and emission regulations. However, 3 cylinder engine makes higher Exhaust manifold gas pressure(P3) pulsation than 4 cylinder engine and it generate boosting air with high pulsation. The mechanical waste-gate turbocharger just controlled by the boosting air has higher movement because of this high pulsation boosting air. This causes high vibrations to wasted gate and accelerate wear of the linkage system. So we need to understand out of the exhaust gas pressure pulsation changed by turbocharger compressor pressure(P2) Pulsation. In this study, we discuss how to prevent to abnormal movement of the turbo actuator by stabilized P2 Pulsation.

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The study of propriety of wheel profile for DMRC EMU (인도 전동차 차륜 프로파일 적정성 검토)

  • Jung, Jae-Hee;Oh, Hyeung-Sik;Kim, Chul-Keun
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.936-940
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    • 2008
  • After the introduction of revenue service, abnormal wear has been reported on DMRC EMU wheels that have been manufactured and delivered by Rotem. As a part of an investigation of cause, Rotem has carried out the study of propriety between wheel and rail profile. The wheel profile of DMRC EMU is SK-91146. The material and profile of the wheel was presented by DMRC. The Profile of the rail is UIC 60-1:20. This study tested the propriety of three wheel profiles to include, SK-91146, EN 13715-P8 and UIC s1002 between the rail profile UIC 60-1:20.

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design vehicle tire abnormal wear check system with laser sensor (레이져 센서를 이용한 자동차 타이어 이상마모 체크 시스템 설계)

  • Baek, Sung-hyun;Jang, Jong-Wook
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2013.10a
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    • pp.451-454
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    • 2013
  • 자동차의 타이어는 자체의 하중을 지지하고 구동력과 제동력을 노면에 전달 한 뿐만 아니라 노면으로부터 받는 충격을 완화하며 자동차의 진행 반행을 전환, 유지하는 등 자동차에 아주 중요한 역할을 담당하는 부품이다. 하지만 이러한 타이어에 약간의 이상이 발생을 하더라도 운전자 및 동승자의 안전을 영향이 있는 중요한 부품 중의 하나이다. 타이어의 문제는 여러 가지가 있을 수 있지만 일반적으로는 일반 마모와 이상마모로 두가지로 나뉠 것이다. 일반적인 마모는 자동차 주행 중의 마모로 적당한 주행거리에 교체 하면된다 하지만 이상마모는 일반적인 마모와 달리 각 타이어가 따로 마모가 되거나 타이어 일부분이 마모가 되는 것이다. 현재까지 이상마모를 점검하는 방법으로는 정비사가 타이어를 눈과 손으로 점검하여 편마모인지 아닌지를 판단을 하고 있기 때문에, 하지만 편마모인지 아닌지를 점검하는 기준이 다르고 타이어 마다 틀려 운전자는 애매모호한 기준에 당황 할 수밖에 없다. 그래서 본 논문에서는 이러한 단점을 보완 하고자 복 수개의 레이저 센서를 이용하여 각 타이어 마다 인지 아닌지를 체크 하는 시스템을 설계하여 주관적인 판단을 극복하고 객관적이고 정확한 판단을 내릴 것이다.

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Analysis of the Rolling Contact Fatigue for Work Roll in Finishing Mill of Hot Strip Rolling (열간 연속판재 압연기의 작업롤 전동피로해석)

  • 배원병;박해두;송길호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.1
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    • pp.292-300
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    • 1995
  • According to the number of cold-rolled coils, the amount of roll wear and thermal expansion, and roll gap profile were calculated, by using the actual data from the finishing mill. Also, based on those data, the calculations of the deflection, the flattening, and the contact pressure of vwork rolls and backup rolls were made respectively. Specially, in the calculation of contact pressure, the numerical results were obtained not only during the normal rolling, but also during the abnormal rolling, by modeling mathematically the dynamic impact force which occurs when the head section of the strip is threading through rolls. With those results the growth of the fatigue region and the fatigue damage of rolls were predicted. Also the optimum roll-grinding depth was determined to maximize the roll life.

Deterioration Analysis of Electric Systems in Diesel Electric Locomotives (디젤전기기관차 전기장치 노후도 평가)

  • Kim, Jeong-Guk;Baek, Seung-Koo;Lee, Chang-Young;Kwon, Sung-Tae;Kwon, Seok-Jin
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.1213-1219
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    • 2008
  • The deterioration analysis of electric systems in diesel electric locomotives, which were used for over 30 years, was performed to understand current wear and safety information. The electric systems include electric generation, traction motors, control units, high-voltage cables, and wires. In this investigation, various types of performance testing, such as insulation resistance measurement and degradation tests, were conducted to assess the degree of current deterioration. Moreover, an infrared camera was employed to verify abnormal heating in cables and wires. In this paper, the new techniques for evaluation of deterioration in electric systems have been introduced.

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Biomechanical Analysis of Arch Support Devices on Normal and Low Arch (정상족과 편평족의 Arch Support 사용에 따른 운동역학적 분석)

  • Park, Seung-Bum;Park, Jae-Young;Kim, Kyung-Hun
    • Korean Journal of Applied Biomechanics
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    • v.20 no.1
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    • pp.91-99
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    • 2010
  • The purpose of this study was to the kinetic variables effects from the use of arch support inserts on low-arched people. We selected 10 people for the research and separated them into 2 groups, 5 people for the normal arched group and 5 people for the low arched group. Each group wear shoes which have a 3 step convertible arch support (level 0, level 2, level 5) and we measured their foot pressure and 3D motion analysis data. As a result, we found that the mean pressure at the heel of the low arched group was decreased when using the arch supports. The arch support induced the correct grounding area for the foot and dispersion of foot pressure. 3D motion analysis found that as the height of the arch support was increased, the movement of the Y-axis(inversion-eversion) was increased to relieve the shock to the heel. The arch support insert limited the range of motion(ROM) of the Z-axis(abduction-adduction) of the low arched person's ankle joint and prevented ankle injury caused by the excessive eversion when walking. Low arched people are seen to be easily tired due to the ineffective shock absorption of the knees and abnormal walking motion. In order to improve the problems, a 3 step convertible arch support(level 5) insert would improve the low-arched people's walking ability. In other words, the low arched people should be expected to walk as well as normal arched people when they wear shoes with the arch support insert.

Optimum Monitoring Parameters for the Safety of Mechanical Seals (미캐니컬 씰의 안전운용 감시를 위한 최적 계측인자)

  • Soon-Jae Lim;Man-Yong Choi
    • Journal of the Korean Society of Safety
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    • v.12 no.4
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    • pp.214-219
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    • 1997
  • The mechanical seals, which are installed in rotating machines like pump and compressor, are generally used as sealing devices in the many fields of industries. The failure of mechanical seals such as leakage, crack, breakage, fast and severe wear, excessive torque, and squeaking results in big problems. To identify abnormal phenomena on mechanical seals and to propose the proper monitoring parameter for the failure of mechanical seals, sliding wear experiments were conducted. Acoustic emission, torque, and temperature were measured during experiments. Optical microstructure was observed for the wear processing after every 10 minute sliding at rotation speed of 1750 rpm and scanning electron microscopy was also observed. Except for the initial part of every experiment, the variation of acoustic emission was well coincided with torque variation during the experiments. This study concludes that acoustic emission and torque are proper monitoring parameters for the failure of mechanical seals. The intensity of acoustic emission signals is measured in root mean square voltage. Temperature of sealing face will be used as a parallel parameter for increasing the reliability of monitoring system.

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