• Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
• /
• 2003.10a
• /
• pp.133-137
• /
• 2003

The shock absorber for vehicles is the important component to absorb the shock in driving. These essential components, piton and piston rod, must be made of S25C, S45C and SCM440 generally depending on kind of vehicles, precisely machined and assembled by the bolt. And it has been difficult to weld this sort of dissimilar materials. They could be unstable in the quality by the conventional arc welding. And also they have a lot of technical problems in manufacturing. But by the friction welding technique, it will be able to be made without such problems. These factors above necessitate nowadays the domestic development of the shock absorber by friction welding and a new approach of study on real-time quality evaluation by AE techniques.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
• /
• 2007.11a
• /
• pp.891-894
• /
• 2007

This study presents fault diagnosis of low speed bearing using support vector machine (SVM). The data used in the experiment was acquired using acoustic emission (AE) sensor and accelerometer. The aim of this study is to compare the performance of fault diagnosis based on AE signal and vibration signal with same load and speed. A low speed test rig was developed to simulate various defects with shaft speeds as low as 10 rpm under several loading conditions. In this study, component analysis was also performed to extract the feature and reduce the dimensionality of original data feature. Moreover, the classification for fault diagnosis was also conducted using original data feature without feature extraction. The result shows that extracted feature from AE sensor gave better performance in faults classification.

• Geomechanics and Engineering
• /
• v.12 no.6
• /
• pp.919-933
• /
• 2017

A series of Brazilian tests under diameter compression for disc specimens was carried out to investigate the strength and failure behavior by using acoustic emission (AE) and photography monitoring technique. On the basis of experimental results, load-displacement curves, AE counts, real-time crack evolution process, failure modes and strength property of granite specimens containing two pre-existing holes were analyzed in detail. Two typical types of load-displacement curves are identified, i.e., sudden instability (type I) and progressive failure (type II). In accordance with the two types of load-displacement curves, the AE events also have different responses. The present experiments on disc specimens containing two pre-existing holes under Brazilian test reveal four distinct failure modes, including diametrical splitting failure mode (mode I), one crack coalescence failure mode (mode II), two crack coalescences failure mode (mode III) and no crack coalescence failure mode (mode IV). Compared with intact granite specimen, the disc specimen containing two holes fails with lower strength, which is closely related to the bridge angle. The failure strength of pre-holed specimen first decreases and then increases with the bridge angle. Finally, a preliminary interpretation was proposed to explain the strength evolution law of granite specimen containing two holes based on the microscopic observation of fracture plane.

• Journal of Ocean Engineering and Technology
• /
• v.11 no.1
• /
• pp.24-35
• /
• 1997

The hydraulic or pneumatic valve spools become essential as the important components on the production of automatic hydraulic or pneumatic as mechanical industry has been rapidly developed. The machining precision is in necessity for manufacturing the valve spools. They could be unstable in the quality by the conventional are welding. And also they have a lot of technical problems in manufacturing because their shapes are generally small. By the precision casting process such as lost wax process, the production cost may be increased. But by the friction welding technique, they will be able to be manufactured without such problems. This paper deals with the development of dissimilar friction welding optimization for the hydraulic or pneumatic valve spool by friction welding and a new approach of on real-time qualify evaluation by AE techniques.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.3 no.3
• /
• pp.24-31
• /
• 2004

A successful on-line monitoring system for conventional machining operations has the potential to reduce cost, guarantee consistency of product quality, improve productivity and provide a safer environment for the operator. In fine-shape machining, typical signs of tool problems such as vibration, noise, chip flow characteristics and visual signs are almost unnoticeable without the use of special equipment. These characteristics increase the importance of automatic monitoring in fine-shape machining, however, sensing and interpretation of signals ar more complex. In addition, the shafts of the mini-tools break before the typical extensive cutting edge of the tool gets damaged. In this study, the existence of a relationship between the characteristics of the cutting force and tool usage was investigated, and tool breakage detection algorithm by LabVIEW was developed and the following results are obtained. It was possible to use a relative error compare which mainly used in established experiment and investigated tool breakage detection algorithm in time domain which can detect AE and cutting force signals more effective and accurate.

• Proceedings of the KSME Conference
• /
• 2008.11a
• /
• pp.362-367
• /
• 2008

In the present work, we address electric fatigue behavior in bending piezoelectric actuators using an acoustic emission technique. Electric cyclic fatigue tests have been performed up to ten million cycles on the fabricated specimens. To confirm the fatigue damage onset and its pathway, the source location and distributions of the AE behavior in terms of count rate are analyzed over the fatigue range. It is concluded that electric cyclic loading leads to fatigue damages such as transgranular damages and intergranular cracking in the surface of the PZT ceramic layer, and intergranular cracking even develops into the PZT inner layer, thereby degrading the displacement performance. The electric-induced fatigue behavior seems to show not a continuous process but a step-by-step process because of the brittleness of PZT ceramic. Nevertheless, this fatigue damage and cracking do not cause the final failure of the bending piezoelectric actuator loaded up to 107 cycles. Investigations of the AE behavior and the linear AE source location reveal that the onset time of the fatigue damage varies considerably depending on the existence of a glass-epoxy protecting layer.

• Journal of Ocean Engineering and Technology
• /
• v.13 no.1 s.31
• /
• pp.62-69
• /
• 1999

67Ni-22Cr-10Al-1Y and $ZrO_2-8Y_2O_3$ were coated on the substrate surface of ST304 and Al2024 by the plasma spraying method. The adgesion of the films varies depending on the substrates and the laminating method. In the case of STS304, the cracks were observed at thermal shock temperature difference ${Delta}T$ of $900^{circ}C$ in the non functionally gradient material(NFGM) and at $1100^{circ}C$ in the functionally gradient material(FGM). The film adhesion of the FGM is better than that of the NFGM in ST304. The cumulative AE count of the FGM of STS304 increased continuously at the bending test. But the NFGM of STS304 showed discontinuity of the AE count. The total AE count for the FGM of STS304 decreased as the number of thermal shock increased, and this tendency was evident as the thermal shock temperature difference increased.

• Geomechanics and Engineering
• /
• v.24 no.1
• /
• pp.81-89
• /
• 2021

Uniaxial compression tests were conducted on sandstone-CGFB composite samples with different interface angles, and their strength, acoustic emission (AE), and failure characteristics were investigated. Three macro-failure patterns were identified: the splitting failure accompanied by local spalling failure in CGFB (Type-I), the mixed failure with small sliding failure along with the interface and Type-I failure (Type-II), and the sliding failure along with the interface (Type-III). With an increase of interface angle β measured horizontally, the macro-failure pattern changed from Type-I to Type-II, and then to Type-III, and the uniaxial compressive strength and elastic modulus generally decreased. Due to the small sliding failure along with the interface in the composite sample with β of 45°, AE events underwent fluctuations in peak values at the later post-peak failure stage. The composite samples with β of 60° occurred Type-III failure before the completion of initial compaction stage, and the post-peak stress-time curve initially exhibited a slow decrease, followed by a steep linear drop with peaks in AE events.

• Journal of the Korea institute for structural maintenance and inspection
• /
• v.13 no.6 s.58
• /
• pp.115-125
• /
• 2009

In these days, carbon fiber-reinforced polymers (CFRP) have been widely used for retrofitting and/or strengthening structural elements. However, there are not enough test data to predict the long-term performance of the retrofitted structures exposed to freeze-thawing cycles. This paper presents the results of experimental program undertaken to investigate the effects of freeze-thawing cycling (from-18 to $4^{\circ}C) on the behavior and failure characteristics of reinforced concrete (RC) beams strengthened in shear with CFRP sheet and plate using acoustic emission (AE) technique.

• Journal of the Korean Society for Nondestructive Testing
• /
• v.29 no.4
• /
• pp.308-315
• /
• 2009

Because the attenuation of AE signal in composite materials is relatively higher than that of metallic materials, it is required to develop a damage assessment technique less affected by the attenuation property of composite materials in order to use AE sensing as a damage detection method. In the signal processing procedure, it is profitable to use the leading wave that arrives first because the leading wave is less influenced by the boundary conditions. Using wavelet transform, we investigated the frequency characteristics of impact induced AE signals focused on the leading wave in advance and chose the key factors to discriminate the damaged condition quantitatively. In this research, we established a damage assessment technique using the sharing percentage of the wavelet detail components of AE signal, and conducted a low-velocity impact test on composite laminates to confirm the feasibility of the proposed signal processing method.