• Title/Summary/Keyword: 6sigma method

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A study on the 6sigma application technique for maintenance of the rolling-socks (6시그마를 적용한 철도차량유지보수에 관한 연구)

  • Yu, Yang-Ha;Choi, Hyoung-Soo
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.169-176
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    • 2009
  • This paper introduces 60 apply method at a railroad vehicle including basic technique of the 60. Basically rolling stock maintenance cost is high and life cycle is long. Therefore, the maintenance efficiency is the most important. Usually the length of the rolling stock life cycle is over 20years, the method of maintenance technique must be reformed periodically. So the key point of a inspection efficiency is to update the maintenance method regularly. The early days 60 method began from the thing to reduce a productions era. But after the year 2000, it took the place to the management reform technique of all business field. Finally optimal rolling stock maintenance method is introduced through the example.

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Six Sigma Robust Design of Composite Hand for LCD Glass Transfer Robot (LCD 유리 이송용 복합재료 로봇 핸드의 식스 시그마 강건설계)

  • Nam Hyunwook
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.3 s.234
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    • pp.455-461
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    • 2005
  • This research studied robust design of composite hand for LTR (LCD glass Transfer Robot). $1^{st}$ DOE (Design of Experiment) was conducted to find out vital few Xs. 108 experiments were performed and their results were statistically analyzed. Pareto chart analysis shows that the geometric parameters (height and width of composite beam) are more important than material parameters $(E_{1},\;E_{2})$ or stacking sequence angle. Also, the stacking sequence of mid-layer is more important than that of outer-layer. The main effect plots shows that the maximum deflection of LTR hand is minimized with increasing height, width of beam and layer thickness. $2^{nd}$ DOE was conducted to obtain RSM (Response Surface Method) equation. 25 experiments were conducted. The CCD (Central Composite Design) technique with four factors was used. The coefficient of determination $(R^{2})$ for the calculated RSM equation was 0.989. Optimum design was conducted using the RSM equation. Multi-island genetic algorithm was used to optimum design. Optimum values for beam height, beam width, layer thickness and beam length were 24.9mm, 186.6mnL 0.15mm and 2402.4mm respectively. An approximate value of 0.77mm in deflection was expected to be a maximum under the optimum conditions. Six sigma robust design was conducted to find out guideline for control range of design parameter. To acquire six sigma level reliability, the standard deviation of design parameter should be con trolled within $2{\%}$ of average design value

High Tc Superconductor Fiber $YBa_2Cu_3O_{7-{\sigma}}$ Synthesized by the Sol-gel Process (Sol-gel 법에 의한 고온 초전도체 $YBa_2Cu_3O_{7-{\sigma}}$ 선재 합성에 관한 연구)

  • Jin Ho Choy;Jong Seok Yoo;Bae Whan Kim;Seung Tae Hong
    • Journal of the Korean Chemical Society
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    • v.33 no.3
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    • pp.326-331
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    • 1989
  • Superconducting fiber of high Tc $YBa_2Cu_3O_{7-{\sigma}}$ was successfully prepared by the sol-gel method. The stoichiometric mixture of Y, Ba and Cu nitrates was dissolved in water, to which citric acid solution was added. Then ammonium hydroxide was added to the mixture in order to increase the pH to a value between 5.8 and 6.2. The mixture was heated carefully to form a homogeneous colloid sol at 358 K. The solution was viscous enough to draw a long gel fiber, which was then heated at 1223K for 8 hrs. under oxygen partial pressure of $Po_2$ = 1 atm., cooled slowly and annealed at 723K for 13 hrs.. The reacted superconducting sample maintained a fiber form with some shrinkage of its volume. The superconducting transition temperatures (Tc, onset and Tc, offset) of $YBa_2Cu_3O_{7-{\sigma}}$ have been determined to be approximately 95K and 82K, respectively. The superconducting phase was also confirmed by Meissner effect at liquid nitrogen boiling temperature.

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[ $C_{16}H_{19}O_2N_3CuCl_2\;{\cdot}\;H_2O$ ] ($C_{16}H_{19}O_2N_3CuCl_2\;{\cdot}\;H_2O$의 결정 구조)

  • Kim Moon-Jib;Kim Young-Soo;Choi Ki-Young
    • Korean Journal of Crystallography
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    • v.15 no.2
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    • pp.99-103
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    • 2004
  • The structure of $C_{16}H_{19}O_2N_3CuCl_2\;{\cdot}\;H_2O$ has been determined by X-ray diffraction methods. The crystal system is triclinic, space group Pl, unit cell constants. $a=7.6202(9)\; \AA,\; b=8.5943(7) \AA,\; c= 8.6272(6) \AA,\; \alpha= 67.518(6)^{\circ}.\; \beta= 68.043(8)^{\circ},\; \gamma=74.370(8)^{\circ},\; V=478.89(8)\; \AA^3,\; T=295K,\; Z=1,\; D_c=1.504Mgm^{-3}$The intensity data were collected on an Enraf-Nonius CAD-4 Diffractometer with graphite monochromated $MoK\alpha$ radiation $(\alpha=0.7107\;\AA)$. The molecular structure was solved by direct method.』 and refined by full-matrix least squares to a final $R=2.47\%$ for 1659 unique observed $F_0>4\sigma(F_0)$ reflections and 234 parameters.

Experimental determination of tensile strength and KIc of polymer concretes using semi-circular bend (SCB) specimens

  • Aliha, M.R.M.;Heidari-Rarani, M.;Shokrieh, M.M.;Ayatollahi, M.R.
    • Structural Engineering and Mechanics
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    • v.43 no.6
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    • pp.823-833
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    • 2012
  • An experimental method was suggested for obtaining fracture toughness ($K_{Ic}$) and the tensile strength (${\sigma}_t$) of chopped strand glass fiber reinforced polymer concretes (PC). Semi-circular bend (SCB) specimens subjected to three-point bending were used for conducting the experiments on the PC material. While the edge cracked SCB specimen could be used to evaluate fracture toughness, the tensile strength was obtained from the un-cracked SCB specimen. The experiments showed the practical applicability of both cracked and un-cracked SCB specimens for using as suitable techniques for measuring $K_{Ic}$ and ${\sigma}_t$ in polymer concretes. In comparison with the conventional rectangular bend beam specimen, the suggested SCB samples need significantly less material due to its smaller size. Furthermore, the average values of ${\sigma}_t$ and $K_{Ic}$ of tested PC were approximately 3.5 to 4.5 times the corresponding values obtained for conventional concrete showing the improved strength properties of PC relative to the conventional concretes.

Combining Ability of Diallel Crosses of Bivoltine Silkworm, Bombyx mori L.

  • Babu M. Ramesh;Chandrashekharaiah Chandrashekharaiah;Lakshmi H.;Prasad J.;Goel A. K.
    • International Journal of Industrial Entomology and Biomaterials
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    • v.10 no.1
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    • pp.61-64
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    • 2005
  • General and specific combining ability effects of six bivoltine breeds of silkworm (Bombyx mori L.) were evaluated for six quantitative characters through diallel method wherein parents, $F_{1}s$ and reciprocals are involved. The breeds $APS_{11}\;and\;APS_{2}$ were found to be the best general combiners for most of the traits studied. The high estimates of specific combining ability (sca) variance (${\sigma}^{2}s$) compared to general combining ability (gca) variance (${\sigma}^{2}g$) indicated the predominant role of non-additive gene action in the control of all the characters. Positive sca effects for majority of the traits were expressed by the combinations $APS_{13}{\times}APS_6,\;APS_{13}{\times}APS_2,\;APS_{11}{\times}APS_6\;and\;APS_5{\times}APS_2$ out of 15 crosses. Among the 15 reciprocal crosses studied, the combination $APS_8{\times}APS_{13}$ showed positive reciprocal effects for all the six traits. With both the parents $APS_5\;and\;APS_2$ being good general combiners the hybrid $APS_5{\times}APS_2$ showing high sca effects is recommended for commercial use.

A Study on the Implementation of Wave Soldering Process and the Solder Joint Reliability Using Sn-Cu-Ni Lead-free Solder (Sn-Cu-Ni계를 이용한 Pb-free Wave Soldering의 공정 적용 및 신뢰성에 관한 연구)

  • 유충식;정종만;김진수;김미진;이종연
    • Journal of the Microelectronics and Packaging Society
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    • v.8 no.4
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    • pp.47-52
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    • 2001
  • Pb-free wave soldering process of AC Adapter was implemented by six sigma method using Sn-Cu-Ni type solder. The solder joint appearance, microstructural change, a lift-off phenomenon and reliability were evaluated through thermal shuck test. $(Cu,Ni)_6/Sn_5$-type intermetallic compound of which thickness is about 5 $\mu\textrm{m}$ was found at solder joint between Sn-Cu-Ni solder and copper land. After applying the thermal shock test of as-soldered product up to 750 cycles, no crack was fecund at the solder joint. The newly developed product was superior to conventional one in terms of productivity and reliability.

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High Temperature Creep Rupture Characteristics of Ni-Based Alloy718 Jointed by Friction Welding (마찰용접된 니켈기 초내열합금 Alloy718의 고온 크리프 파단 특성)

  • Kwon, Sang-Woo;Kong, Yu-Sik;Kim, Seon-Jin
    • Journal of Ocean Engineering and Technology
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    • v.22 no.6
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    • pp.58-63
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    • 2008
  • The short-term high temperature creep rupture behavior of Ni-based Alloy718 steels jointed by friction welding wasinvestigated at the elevated temperatures of 550 to $700^{\circ}C$ under constant stress conditions. The creep rupture characteristics such as creep stress, rupture time, steady state creep rate, and initial strain were evaluated. Creep stress has a quantitative correlation between creep rupture time and steady state creep rate. The stress exponents (n, m) of the experimental data at 550, 600, 650 and $700^{\circ}C$ were derived as 26.1, -22.4, 22.5, -18.5, 17.4, -14.3 and 6.9, -8.1, respectively. The stress exponents decreased with increasing creep temperature. The creep life prediction was derived by the Larson-Miller parameter (LMP) method and the result equation obtained is as follows: T(logtr+20)=-0.00148${\sigma}^2$-3.089${\sigma}$+23232. Finally, the results were compared with those of the base metal for Alloy718.

Electronic and Magnetic Structure Calculations of Diiron Enzymes (이중 철 효소의 전자구조 및 자기구조 계산)

  • Park, Key Taeck
    • Journal of the Korean Magnetics Society
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    • v.25 no.4
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    • pp.106-110
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    • 2015
  • We have studied electronic and magnetic structure of 2 kinds of diiron molecules using OpenMX method based on density functional method. The calculated density of states of diiron-2 is similar with that of diiron-4 because of equal number of 6 ligand atoms. The calculated total energy with antiferromagnetic spin configuration is lower than those of ferromagnetic configurations for both of them. The exchange interaction J of diiiron-4 between $Fe^{+3}$ atoms is one order larger than that of diiron-2, and the calculated J matches well with the experimental one. That comes from the short distance of Fe-O and the high O 2p energy levels. It derives a strong super exchange interaction. The angle of diiron-4 between Fe atoms is bigger than that of diiron-2. It also derives a strong super exchange interaction because of the ${\sigma}$-bond between Fe and O atoms.

Propose Method of Process Improvement of Office Work by application Toyota's Flexible System (TOYOTA의 유연생산방식을 응용한 사무간접의 프로세스 개선 방안 제안)

  • Koh, Chang-Young;Ree, Sang-Bok
    • Proceedings of the Korean Society for Quality Management Conference
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    • 2007.04a
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    • pp.3-8
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    • 2007
  • 본 논문에서는 사무 간접부서의 효율성 문제를 해결하고자 한다. 먼저 도요다 경쟁력의 원천인 유연생산 시스템의 아이디어를 응용하고자 하였다. 도요타의 유연생산시스템을 살펴보고, 프로세스 분석을 위해서 SIPOC 분석 기법을 살펴보았다. 도요타의 유연생산 방식을 사무 부서에 적용을 시도하였다. 실제 현장에 적용하여 효과를 보았다. 본 개선 기법은 인적 물적 제약이 많은 중소기업 및 공공부문의 경영혁신 방안으로 효과가 있을 것으로 제안한다.

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