• 제목/요약/키워드: 6061-T6

검색결과 176건 처리시간 0.032초

온간액압성형공정 적용을 위한 알루미늄 6061, 7075 튜브의 열처리조건에 따른 변형특성연구 (A Study on Deformation Behaviors of Al 6061, 7075 Tube at Different Heat Treatments for Warm Hydroforming)

  • 이혜경;문영훈
    • 열처리공학회지
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    • 제20권1호
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    • pp.1-10
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    • 2007
  • The deformation behaviors of full annealed and T6 treated 6061, 7075 aluminum tubes are investigated at various temperature performing uniaxial tensile test. Full annealed Al 6061 and Al7075 tubes, and T6 treated Al7075 tube don't show sharp local necking with an elongation of 50% at $300^{\circ}C$. So it is expected that influenced by elevated tempterature. At $300^{\circ}C$ and strain rate of 0.001/s, many micro-cracks are observed in T6 treated Al 6061 tube, which is believed to be responsible for the decrease of total elongation.

기공을 포함한 피로손상 알루미늄 6061-T6의 초음파 특성평가 (Ultrasonic linear and nonlinear properties of fatigued aluminium 6061-T6 with voids)

  • 강토;송성진;;박진호
    • 한국가스학회지
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    • 제19권5호
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    • pp.41-46
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    • 2015
  • 알루미늄 6061-T6는 $Mg_2Si$${\beta}-Al_5FeSi$로 구성되며, 피로 손상도가 증가하면 ${\beta}-Al_5FeSi$주변에서 기공이 발생하고 성장하는 것으로 알려져 있다. 본 연구에서는 우선 알루미늄 6061-T6 시편에 대한 SEM 촬영을 통해 이러한 현상을 확인하였다. 이후, 피로 손상도에 따라 이 시편의 전위댐핑 (dislocation damping), 정합변형률 (coherency strain), 및 기공 (void)이 감쇠계수와 비선형인자에 미치는 영향을 실험적으로 관찰하였다. 그 결과 비선형인자는 피로 손상도가 증가에 따라 증가하다가 피로수명 75% 이후에서는 감소하는 것을 확인하였다. 이는 전위댐핑과 정합변형률이 증가할수록 비선형인자는 증가하지만, 기공이 증가하면 초음파의 산란이 커져 비선형인자가 감소하는 것으로 해석할 수 있다. 따라서, 피로에 따라 조직변화가 복잡하게 나타나는 재료의 열화 평가에 있어서는 비선형인자를 주의하여 활용하여야 한다는 결론을 얻었다.

로봇으로 용접한 알루미늄 선박용 6061-T6 합금의 기계적, 전기화학적 특성 (Mechanical and Electrochemical Characteristics in Welding with Robot on 6061-T6 Al Alloy for Al Ship)

  • 김성종;장석기
    • Journal of Advanced Marine Engineering and Technology
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    • 제33권2호
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    • pp.313-321
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    • 2009
  • The construction of fiber-reinforced plastic (FRP) boats is decreasing trend since the application of international regulations on the control of marine environmental pollution, which recommended the use of environmentally friendly materials. The aluminum alloy used with material for ship is a superior to FRP. It is environmental friendly, easy to recycle, and provides a high added value to fishing boats. However, the welding for Al alloy materials have many problems, such as deformation by welding heat and effect of the working environment. In this paper, it was carried out welding by robot with welding material of ER5183 and ER5556 on 6061-T6 Al alloy for ship. The mechanical and electrochemical characteristics evaluated for specimen welded by robot. The cathodic polarization trend for the base metal and welding metal showed the effects of concentration polarization due to oxygen reduction and activation polarization due to hydrogen generation. The hardnesses of welding zone and heat affected zone are lower than that of base metal. At the result of tensile test, the specimen welded with ER5183 presented excellent property compared with ER5556.

열처리된 알루미늄 6061, 7075 합금의 온간 액압 성형 적용을 위한 온도 및 변형 속도 변화에 따른 변형 특성 연구 (A study on the deformation characteristic of heat-treated 6061,7075 aluminum alloy with changes of elevated temperature and strain rate for warm hydroforming)

  • 이혜경;문영훈;손성만;이문용;서동우;이상용
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.23-26
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    • 2004
  • The deformation behaviors of fully annealed or T6-treated 6061 and 7075 aluminum tubes are investigated at elevated temperature using uniaxial tensile test. Fully annealed 6061 and 7075 tube, and T6-treated 7075 tube do not show sharp local necking with an elongation of $50\%$ at tensile temperature of $300^{\circ}C$, accordingly, it is expected that warm hydroforming process can be applied. The increase of tensile temperature does not significantly affect the total elongation of T6-treated 6061 tube.

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최적 피닝조건을 적용한 A6061-T6합금의 피로특성 및 Fractography에 관한 연구 (A study on the fatigue characteristics and Fractography of AL6061-T6 alloy by optimal peening condition)

  • 이동선;정성균
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.268-273
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    • 2007
  • As the industrial society develops rapidly, the weight reduction and high strength are gradually demanded. In case of the welded joint for the rolling stock which receives the repeated load, the fracture can be easily occurred. However, the durability and fatigue characteristics can be improved if the shot peening technique is applied. The optimal peening process should be applied to the metal surface because the over peening can lower the durability of parts. Thus, the fatigue characteristics and Fractography of welded A6061-T6 alloy for a rolling stock were studied in the paper. The optimal peening condition and Fractography were examined. The experimental result show that over peening can lower fatigue life caused by micro crack, fold and incrustation. The fatigue life of welded A6061-T6 was tremendously improved.

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자동차 휠용 6061 Al합금의 단조 및 T6 열처리 전후의 미세조직과 기계적 특성 평가 (Evaluation of Mechanical Property and Microstructure of Forged and T6-treated 6061 Aluminum Alloy Wheel)

  • 이지혜;정헌수;염종택;김정한;박노광;이용태;이동근
    • 소성∙가공
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    • 제16권5호통권95호
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    • pp.354-359
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    • 2007
  • Effects of forging and mechanical properties of 6061 aluminum alloy wheel for automobiles were investigated in the present study. Microstructural and tensile characteristics of automobile wheel after hot forging process using dynamic screw press were analyzed to evaluate effect of metal flow on mechanical properties. The results showed advanced mechanical properties of 6061 alloy wheel because of $Mg_2Si$ precipitation by T6, elongated grain by forging, and work hardening by dense metal flow, etc. Hot compression tests were conducted in order to characterize high temperature compression deformation behaviors and microstructural variation in the range of $300{\sim}450^{\circ}C$, in the strain rate range of $10^{-3}{\sim}10^1\;sec^{-1}$. As strain rate increased, maximum compression stress increased but it was shown the reverse linear relation between temperature and maximum stress irrelevant to strain rate variation. On the other hand, temperature and yield stress didn't have any linear relation and its relation showed big deviation by a function of strain rate and test temperature.

알루미늄 6061 압출재의 제조공정에 따른 온간액압성형성과 기계적 특성 연구 (Hydroformability and mechanical properties of A16061 tubes on different extrusion type)

  • 이혜경;장정환;권승오;이영선;문영훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.254-257
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    • 2007
  • In this study, hydroformability and mechanical properties of pre- and post- heat treated Al6061 tubes at different extrusion type were investigated. For the investigation, as-extruded, full annealed and T6-treated Al 6061 tubes at different extrusion type were prepared. To evaluate the hydroformability, uni-axial tensile test and free bulge test were performed at room temperature and $200^{\circ}C$. Also mechanical properties of hydroformed part at various pre- and post-heat treatments were estimated by tensile test. And the tensile test specimens were obtained from hexagonal prototype hydroformed tube at $200^{\circ}C$. As for the heat treatment, hydroformability of full annealed tube is 25% higher than that of extruded tube. The tensile strength and elongation were more than 330MPa and 12%, respectively, when hydroformed part was post-T6 treated after hydroforming of pre- full annealed tube. However, hydroformed part using T6 pre treated tube represents high strength and low elongation, 8%. Therefore, the T6 treatment after hydroforming for as-extruded tube is cost-effective. Hydroformability of Al6061 tube showed similar value for both extrusion types. But flow stress of seam tube showed $20{\sim}50MPa$ lower value.

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Al6061-T6 판재의 마찰교반용접 3D 유한요소 해석 (3D Finite Element Analysis of Friction Stir Welding of Al6061 Plates)

  • 구병춘;정현승
    • Journal of Welding and Joining
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    • 제29권4호
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    • pp.73-79
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    • 2011
  • Friction stir welding (FSW) is a solid state joining method patented in 1991 by The Welding Institute (TWI). It is widely used for joining light metals such as Al and Mg alloys. Foreign railway vehicle manufacturing companies have been applying FSW to car body welding, but domestic companies are in the beginning of feasibility study. Therefore, lots of experimental and analytical study is needed. In this study, three-dimensional finite element modeling of the friction stir welding of two Al6061-T6 plates was carried out. And temperature field and residual stresses were obtained and compared to experimental results in the literature. It is found the analytic thermal field is in a good agreement with the experimental results, but there are some differences between numerical and experimental residual stresses.