• Journal of Welding and Joining
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• 제19권6호
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• pp.636-642
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• 2001

Partial penetration welding joint defines the groove welds that applies the one side welding which does not use steel backing and both side welding without back gouging, that is, the partial penetration welding joint leaves an unwelded portion at the root of the welding area. In this study, we analyzed the residual stress and fracture on the thick metal plates that introduced the partial penetration welding method. As results of using above mentioned welding method, we could draw a conclusion that longitudinal stress and traverse stress occurred around the welding area was so minimal and did not affect any influence. We also performed the fracture behavior evaluation on the partial penetration multi-pass welding with 25.4mm thick plate by using theJ-integral, which finally led us the conclusion that the partial penetration multi -pass welding method is more applicable and effective in handling the root face with less than 6.35mm.

• 한국강구조학회 논문집
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• 제16권6호통권73호
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• pp.847-855
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• 2004

피로설계에 대한 기준, 시방서 또는 추천안 등은 일반적으로 두께 10~30mm의 강판으로 만든 실험체의 피로실험을 통해 얻은 피로강도곡선을 근거하고 있다. 그러나 강판의 두께가 증가함에 따라서 피로강도가 감소하게 될 가능성에 대해 관심을 갖게 되었고, 파괴역학적 방법에 의한 분석과 강재 용접에 따른 영향을 근거로 하여 강판의 두께에 따른 영향이 상당히 클 수도 있다고 지적되었다. 기존의 몇몇 피로실험 결과로부터 얻은 피로강도곡선으로부터 강판 두께에 대한 영향을 고려하여 피로강도를 수정하는 식이 제안되어왔다. 본 연구에서는, 두께 80mm까지의 국내생산 SM520C-TMC 강재에 대한 피로강도시험을 실시하고, 그 결과로부터 강재의 두께에 따른 영향을 평가하였다. 최종적으로, 강판 두께에 대한 영향을 고려하여 피로강도를 수정하는 제한적인 시편에 대한 수정식을 제공하고, 이를 기존의 연구결과와 비교 검토하였다. 결과로서, 두께에 따른 강도감소효과는 기존의 연구와 유사한 경향을 갖고 감소하나 그 정도는 적어지고 있는 결과를 얻을 수 있었다.

• Steel and Composite Structures
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• 제16권5호
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• pp.491-506
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• 2014

Buckling-restrained braces (BRBs) have excellent hysteretic behavior while buckling-restrained braced frames (BRBFs) are susceptible to residual lateral deformations. To address this drawback, a novel self-centering (SC) BRB with Basalt fiber reinforced polymer (BFRP) composite tendons is presented in this work. The configuration and mechanics of proposed BFRP-SC-BRBs are first discussed. Then an 1840-mm-long BFRP-SC-BRB specimen is fabricated and tested to verify its hysteric and self-centering performance. The tested specimen has an expected flag-shaped hysteresis character, showing a distinct self-centering tendency. During the test, the residual deformation of the specimen is only about 0.6 mm. The gap between anchorage plates and welding ends of bracing tubes performs as expected with the maximum opening value 6 mm when brace is in compression. The OpenSEES software is employed to conduct numerical analysis. Experiment results are used to validate the modeling methodology. Then the proposed numerical model is used to evaluate the influence of initial prestress, tendon diameter and core plate thickness on the performance of BFRP-SC-BRBs. Results show that both the increase of initial prestress and tendon diameters can obviously improve the self-centering effect of BFRP-SC-BRBs. With the increase of core plate thickness, the energy dissipation is improved while the residual deformation is generated when the core plate strength exceeds initial prestress force.

• 한국강구조학회 논문집
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• 제26권6호
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• pp.537-547
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• 2014

골조 유닛 모듈러 구조 형식은 기 제작된 유닛 구조물을 적층하여 건물을 보다 간편히 건설을 할 수 있어 중, 고층 건물에 적용이 확대되고 있다. 이러한 유닛 모듈러 구조 형식은 외력에 의하여 발생하는 축력과 휨모멘트를 지반에 잘 전달시켜야 함으로 각각의 유닛구조물은 기초와 적절히 연결되어야 한다. 본 연구에서는 새로운 형태의 매입형 유닛-기초 접합부를 제안하였으며, 제안된 접합부의 성능을 일련의 실험 연구를 통하여 평가하였다. 총 5개의 실물 크기의 실험체를 제작하여 실험을 수행하였으며, 매입 길이와 엔드 플레이트와 같은 제안된 유닛-기초 접합부의 휨거동에 영향을 미칠 수 있는 인자들의 영향을 살펴보았다. 실험결과, 모든 실험체에서 강성은 최소한 반강접의 강성을 상회하는 것으로 나타났으며, 기둥의 매입길이는 본 연구에서 수행한 실험체에서 약 200mm가 적절한 것으로 파악되었다.

• 소성∙가공
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• 제25권6호
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• pp.379-389
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• 2016

As a stator for steam turbine diaphragm, hollow-type nozzle stator to substitute for conventional solid one is introduced in this study. This hollowed stator can be separated into two parts such as upper and lower plates with large and curved surface area. This study focuses on thick plate forming process for the upper plate of the hollow-partitioned nozzle stator. First, to reduce forming defects such as under-cut and localized thinning of the deformed plate, and to avoid tool interruption between forming punch and lower die, tool design including the position determination of forming surfaces is performed. Uni-axial tensile tests are carried out using SUS409L steel plate with initial thickness of 5.00mm, and plastic strain ratio (r-value) is also obtained. Due to the asymmetric curved configuration of the upper plate, it is hard to adopt a series of blank holder or draw-bead, so the initial plate during this thick plate forming experiences unstable and non-uniform contact. To easy this forming difficulty and find suitable tool geometry without sliding behavior of the workpiece in the die cavity, two geometric parameters with respect to each shoulder angle of the lower die and the upper punch are adopted. FE models with consideration of 21 combinations for the geometric parameters are built-up, and numerical simulations are performed. From the simulated and predicted results, it is shown that the geometric parameter combinations with ($30^{\circ}$, $90^{\circ}$) and ($45^{\circ}$, $90^{\circ}$) for the shoulder angle of the lower die and the upper punch are suitably applied to this upper plate forming of the hollow-partitioned nozzle stator used for the turbine diaphragm.

• 한국산학기술학회논문지
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• 제12권12호
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• pp.5405-5411
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• 2011

본 연구에서는 교량용 구조용 강재인 HSB600 강의 용접부에서 입열량 (1.5~3.6 kJ/mm)과 용접후 열처리(PWHT, $600^{\circ}C$, 40hr.)가 미세조직과 기계적 특성에 미치는 영향에 관해 연구하였다. HSB600 강재를 GMA용접을 실시하였다. 용접된 상태에서는 인장강도와 경도는 입열량이 증가할수록 저하되었으며 충격 흡수 에너지는 큰 차이를 보이지 않았다. 낮은 입열량인 1.5 kJ/mm에서 침상형 페라이트가 가장 많이 생성되었다. 용접후 열처리를 통해 경도와 인장강도가 저하되었고, 용착금속의 충격흡수에너지가 증가되었다.

• Journal of Welding and Joining
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• 제24권2호
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• pp.71-78
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• 2006

It has been reported that good quality weld beads are not easily obtained during the $CO_2$ CW laser welding of primer coated plate. However, by introducing a small gap clearance in the lap position, the zinc vapor can escape through it and sound weld beads can be acquired. Therefore, this study examines for keyhole behavior by observing the laser-induced plasma and investigates the relation between keyhole behavior and formation of weld defect. Laser-induced plasma has accompanied with the vaporizing pressure of zinc ejecting from keyhole to surface of primer coated plate. This dynamic behavior of plasma was very unstable and this instability was closely related to the unstable motion of keyhole during laser welding. As a result of observing the composition of porosity, much of Zn element was found from inner surface of porosity. But Zn was not found from the dimple structure fractured at the weld metal. By analyzing of vaporizing element in laser welding, a component ratio of Zn was decreased by introducing a small gap clearance. Therefore we can prove that the major cause of porosity is the vaporization of primer in lap position. Mechanism of porosity-formation is that the primer vaporized from the lap position accelerates dynamic behavior of the key hole and the bubble separated from the key hole is trapped in the solidification boundary and romaines as porosity.

• Steel and Composite Structures
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• 제33권6호
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• pp.823-836
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• 2019

Spiral welded tubes (SWTs) are fabricated by helically bending a steel plate and welding the resulting abutting edges. The cost-effectiveness of concrete-filled steel tube (CFST) columns can be enhanced by utilising such SWTs rather than the more conventional longitudinal seam welded tubes. Even though the steel-concrete interface bond strength of such concrete-filled spiral-welded steel tubes (CF-SWSTs) is an important consideration in relation to ensuring composite behaviour of such elements, especially at connections, it has not been investigated in detail to date. CF-SWSTs warrant separate consideration of their bond behaviour to CFSTs of other tube types due to the distinct weld seam geometry and fabrication induced surface imperfection patterns of SWTs. To address this research gap, axial push-out tests on forty CF-SWSTs were carried out where the effects of tube material, outside diameter (D), outside diameter to wall thickness (D/t), length of the steel-concrete interface (L) and concrete strength grade (f'_c) were investigated. D, D/t and L/D values in the range 102-305 mm, 51-152.5 and 1.8-5.9 were considered while two nominal concrete grades, 20 MPa and 50 MPa, were used for the tests. The test results showed that the push-out bond strengths of CF-SWSTs of both mild-steel and stainless-steel were either similar to or greater than those of comparable CFSTs of other tube types. The bond strengths obtained experimentally for the tested CF-SWSTs, irrespective of the tube material type, were found to be well predicted by the guidelines contained in AISC-360.

• The Journal of the Acoustical Society of Korea
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• 제28권1E호
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• pp.9-15
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• 2009

In this paper, FSTL (Field Sound Transmission Loss) measured in a mock-up simulating ship cabins is studied. A mock-up is built by using 6 mm steel plate, and two identical cabins are made where 25 mm or 50 mm sandwich panel is used to construct wall and ceiling inside the steel structure. Various wall panels and ceilings are tested, where effects of wall and ceiling panel thickness, and presence of a unit toilet on FSTL are investigated. It is found that the effect of unit toilet on FSTL is at most 1 dB. From the comparison of FSTL for panels of the same thickness of 50 mm, it is observed that panel having inside air cavity of 10 mm shows higher STL than that of the panel without air cavity. Comparison of FSTL for panels of 50 mm and 25 mm thickness shows that dependency on surface density predicted by mass law is not observed. The sandwich panels act as a mass-spring system, which shows a resonant mode that cannot be explained by the mass law. It is also found that STL from laboratory test is higher than FSTL by 5- 10 dB, which can be explained by flanking structure-borne noise transmission path such as ceiling, floor and corridor-facing wall.

• 한국강구조학회 논문집
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• 제27권2호
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• pp.155-167
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• 2015

춤이 깊은 데크를 6m 이상 장스팬 바닥에 사용할 경우에는 시공단계에서 데크의 발생하는 많은 처짐에 의한 작업자 및 시공안전을 고려하여 가설지주를 사용하는 것이 통상적이었다. 그러나 시공안전은 확보하였지만, 가설지주의 설치는 작업자의 통로제한, 공간의 협소, 능률의 감소 등으로 시공성의 문제가 발생한, 이는 춤이 깊은 데크는 상부 개방인 골 형태로 인한 벌어짐이나 박판으로 인한 웨브크리플링, 데크의 상부 플렌지의 국부처짐 등의 불안정성 문제가 발생할 수 있고, 이로 인해 개방형 데크의 횡-비틀림 좌굴과 같은 구조적 문제가 발생할 수 있다. 본 연구는 시공단계 동안 작용하중에 대한 춤이 깊은 데크의 제한 처짐 값을 제안하며, 장스팬의 구조안정성을 확보하고자 춤이 깊은 데크의 단부에 캡플레이트로 보강한 후 시공단계하중을 모래 재하 방법으로 실물실험 제작하여 실험을 실험하였다. 실험결과 개선안 캡플레이트 적용 유무에 따라 발생 처짐량이 최대 1/5 감소하였고, 모든 특히 단부를 연속화한 실험체의 경우, 처짐이 국내 규준과 제안 처짐 값(L/180, 30mm)을 만족하였다.