• Title/Summary/Keyword: 4-2 compressor

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Tribological Characteristics of Plasma Ion Nitriding Surface Treatment (플라즈마 이온 질화 표면처리의 윤활 및 마모 특성)

  • 좌성훈;김선교;박주승
    • Tribology and Lubricants
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    • v.12 no.4
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    • pp.60-70
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    • 1996
  • Scuffing and severe wear of the highly stressed sliding components have been very critical problems in the development of a rotary compressor. In order to improve durability and reliability of the compressor, plasma ion-nitriding was applied on the shaft and the vane surface. The effects of different treatment conditions on the mechanical and tribological properties of the ion-nitrided surfaces were investigated. Ion-nitrided surfaces showed better tribological performances than untreated surfaces. The best wear performance was observed when the shaft was nitrided in the condition of 450$\circ$C, 7 hours, $N_2:H_2=1:4$ gas mixture by forming a ductile nitrided layer which has $\gamma'$ phase microstructure. As nitrogen gas pressure increased, $\varepsilon$ phase layer was formed. This hard phase layer was observed to be more beneficial for the vane in reducing friction and wear.

Performance of a 2 Room Multi-Heat Pump with a Constant Speed Compressor

  • Kwan Young Chul;Kwon Jeong-Tae;Jeong Ji Hwan;Lee Sang Jae;Kim Dae Hun
    • International Journal of Air-Conditioning and Refrigeration
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    • v.12 no.4
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    • pp.184-191
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    • 2004
  • In order to improve the performance of a 2 room heat pump with a constant speed compressor, the optimum refrigeration circuit of the heat pump with different cooling and heating capacities is developed by applying capillary tubes. The refrigeration circuit is composed of four parts; a heating circuit, a cooling circuit, a by-pass circuit and a balance circuit. The performance of the 2 room heat pump are investigated from a rating experiment and a reliability experiment, using the calorimeter. Results of the rating experiment show that the capacity of heat pump is about $93\%$ of the design value. In particular, the capacity of the cooling single operation is about $13\%$ higher than the design value, and the capacity of the heating multi operation is about $5\%$ higher than the design value. From the reliability experi-ment, it is found that the lowest driving voltage of the compressor is about $75\%$ of the rating voltage. Also the compressor is reoperated normally under the flood back and the over load.

Geometrical Effects of an Active Casing Treatment on Aerodynamic Performance of a Centrifugal Compressor (능동형 케이싱 트리트먼트의 형상 변화가 원심압축기의 공력성능에 미치는 영향)

  • Ma, Sang-Bum;Kim, Kwang-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.19 no.4
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    • pp.5-12
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    • 2016
  • In this study, a parametric study on a cavity as casing treatment of a centrifugal compressor has been conducted using three-dimensional Reynolds-averaged Navier-Stokes equations with shear stress transport turbulence model. Two kinds of cavity were applied at choke and surge conditions, respectively, in this work. Inlet and outlet port widths, angle of outlet port, and length of cavity were chosen as the geometric parameters and investigated to find their effects on the aerodynamic performances such as adiabatic efficiency at design mass flow rate and stall margin of the centrifugal compressor. It was found that the aerodynamic performances of the centrifugal compressor were affected considerably by the four geometric parameters. The adiabatic efficiency was hardly changed by the geometric parameters, excepts for the angle of outlet port. With an increase in the angle of outlet port, the adiabatic efficiency and the stall margin decreased. The stall margin was more sensitive to the outlet port width than to the other geometric parameters. And, with a decrease in the outlet port width, the stall margin increased by 2% compared to that of the reference.

Detailed Design for 25bar-class Biogas Compression Supplying System (25BAR급 바이오가스 고압 압축공급시스템 상세설계)

  • Hur, Kwang-Beom;Park, Jung-Keuk;Yun, Eun-Young;Lee, Jung-Bin
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.173.1-173.1
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    • 2011
  • The high fuel flexibility of gas turbine power system has boosted their use in a wide variety of applications. Recently, the demand for biogas generated from the digestion of organic wastes and sewage waste water as a fuel for gas turbines has increased. We investigated the performance of high pressure biogas compression system and operating conditions for supplying biogas. The total flow per minute of biogas from food waste water digestion tank is $54Nm^3$. The main type of biogas compression system is the reciprocating system and screw type system. The target of biogas mechanical data is the as belows; inlet pressure 0.045bar, supplying biogas temperature is $30{\sim}60^{\circ}C$, and final pressure is above the 25 bar. Also, inlet conditions of biogas consist of CH4 48.5%~83%, $H_2S$ Max. 500ppm, $NH_3$ Max. 1,500ppm and Siloxane 2.7~4.6ppm. The boosting Blower system raises a pressure from 0.045bar to 1bar before main compressor. The main system lay out of reciprocating consisits of compressor driver, filter, cooling system, blowdown vessel, control system and ESD(Emergency Shut Down) system. And an enclosure package needs to be installed for reducing noise up to 75dB. The system driver is the electronic motor of explosion proof type. Forthe compressor system reliable operation, the cleaning system something like particulate filter needs to be set up in the inlet of compressor and Coalescing Filter in the outlet of compressor. Particulate Filter has to be removed above $10{\mu}m$ size of the particles in biogas. The coalescing filter(Micofine Borosilicate Glass Fibers Filter treated phenol acid) also removes moisture and oil of above $0.3{\mu}m$ to be involved in high pressure biogas up to 90%~98%.

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Surge Phenomena Analytically Predicted in a Multi-stage Axial Flow Compressor System in the Reduced-Speed Zone

  • Yamaguchi, Nobuyuki
    • International Journal of Fluid Machinery and Systems
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    • v.7 no.3
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    • pp.110-124
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    • 2014
  • Surge phenomena in the zone of reduced speeds in a system of a nine-stage axial flow compressor coupled with ducts were studied analytically by use of a surge transient simulation code. Main results are as follows. (1) Expansion of apparently stable, non-surge working area of the pressure vs. flow field beyond the initial stage-stall line was predicted by the code in the lower speed region. The area proved analytically to be caused by significantly mismatched stage-working conditions, particularly with the front stages deep in the rotating stall branch of the characteristics, as was already known in situ and in steady-state calculations also. (2) Surge frequencies were found to increase for decreasing compressor speeds as far as the particular compressor system was concerned. (3) The tendency was found to be explained by a newly introduced volume-modified reduced surge frequency. It suggests that the surge frequency is related intimately with the process of emptying and filling of air into the delivery volume. (4) The upstream range of movement of the fluid mass having once passed through the compressor in surge was found to reduce toward the lower speeds, which could have caused additionally the increase in surge frequency. (5) The concept of the volume-modified reduced surge frequency was able to explain, though qualitatively at present, the behaviors of the area-pressure ratio parameter for the stall stagnation boundary proposed earlier by the author.

Approximate Multiplier with High Density, Low Power and High Speed using Efficient Partial Product Reduction (효율적인 부분 곱 감소를 이용한 고집적·저전력·고속 근사 곱셈기)

  • Seo, Ho-Sung;Kim, Dae-Ik
    • The Journal of the Korea institute of electronic communication sciences
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    • v.17 no.4
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    • pp.671-678
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    • 2022
  • Approximate computing is an computational technique that is acceptable degree of inaccurate results of accurate results. Approximate multiplication is one of the approximate computing methods for high-performance and low-power computing. In this paper, we propose a high-density, low-power, and high-speed approximate multiplier using approximate 4-2 compressor and improved full adder. The approximate multiplier with approximate 4-2 compressor consists of three regions of the exact, approximate and constant correction regions, and we compared them by adjusting the size of region by applying an efficient partial product reduction. The proposed approximate multiplier was designed with Verilog HDL and was analyzed for area, power and delay time using Synopsys Design Compiler (DC) on a 25nm CMOS process. As a result of the experiment, the proposed multiplier reduced area by 10.47%, power by 26.11%, and delay time by 13% compared to the conventional approximate multiplier.

Conceptual Design of the Scroll Air Compressor for Fuel Cell (연료전지용 스크롤 공기압축기 개념설계)

  • Kwon, Tae-Hun;Ahn, Jong-Min;Kim, Hyun-Jin;Shim, Jae-Hwi
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.20 no.2
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    • pp.113-120
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    • 2008
  • Potential application of the scroll type machine to air compressor for fuel cell has been studied. Among the seven configuration factors which determine scroll wrap profile, the wrap thickness and the orbiting radius were chosen as two independent variables to generate various scroll wrap profiles. A conceptual design practice was conducted for scroll air compressor for SOFC with power output of 2 kW. With larger wrap thickness and orbiting radius, base plate area of the orbiting scroll becomes smaller, so is the axial gas force acting on the base plate, resulting in reduced thrust loss in spite of larger friction velocity. Performance analysis on the designed model showed that its total efficiency was 64.4% with the mass flow rate per unit compressor input of 0.00905 kg/(s kW) for the wrap thickness of 3.5 mm and the orbiting radius of 3.0 mm.

Design and Analysis of a Controlled Diffusion Aerofoil Section for an Axial Compressor Stator and Effect of Incidence Angle and Mach No. on Performance of CDA

  • Salunke, Nilesh P.;Channiwala, S.A.
    • International Journal of Fluid Machinery and Systems
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    • v.3 no.1
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    • pp.20-28
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    • 2010
  • This paper deals with the Design and Analysis of a Controlled Diffusion Aerofoil (CDA) Blade Section for an Axial Compressor Stator and Effect of incidence angle and Mach No. on Performance of CDA. CD blade section has been designed at Axial Flow Compressor Research Lab, Propulsion Division of National Aerospace Laboratories (NAL), Bangalore, as per geometric procedure specified in the U.S. patent (4). The CFD analysis has been performed by a 2-D Euler code (Denton's code), which gives surface Mach No. distribution on the profiles. Boundary layer computations were performed by a 2-D boundary layer code (NALSOF0801) available in the SOFFTS library of NAL. The effect of variation of Mach no. was performed using fluent. The surface Mach no. distribution on the CD profile clearly indicates lower peak Mach no. than MCA profile. Further, boundary layer parameters on CD aerofoil at respective incidences have lower values than corresponding MCA blade profile. Total pressure loss on CD aerofoil for the same incidence range is lower than MCA blade profile.

Counter Weight Design of Multi-stage Reciprocating Air Compressors (다단 왕복동 공기압축기의 평형추 설계)

  • Kim, Young-Cheol;Kim, Byung-Ok;Shin, Hyun-Ik
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.656-661
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    • 2003
  • Modem reciprocating air compressors have tendency to a multi-stage W-type or V-type cylinder arrangement for the purpose of high outlet pressure, compactness and low vibration and noise. A valid counter weight calculation method using the complex expression is proposed for reducing the inertia forces of the compressor. Counter weight removes only 1st forward whirl component. Counter weight formulations are applied to the six various compressor structures which are (a) 1 cylinder single-throw crank shaft, (b) 2 cylinder single-throw crank shaft (c) 2 cylinder double-throw clank shaft, (d) 3 cylinder single-throw crank shaft, (e) 4 cylinder single-throw crank shaft and (f) 4 cylinder double-throw crank shaft. The improvement of performance is verified through available vibration test.

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Performance Characteristics of a CO2 Cooling and Water Heating System with a Twin-rotary Compressor (트윈로터리 압축기 적용 냉방 및 급탕 겸용 이산화탄소 시스템의 성능특성에 관한 연구)

  • Cho, Hong-Hyun;Lee, Ho-Sung;Baek, Chang-Hyun;Kim, Yong-Chan;Cho, Sung-Wook
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.20 no.4
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    • pp.230-237
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    • 2008
  • The objective of this paper is to investigate the performance characteristics of a $CO_2$ cooling and water heating system using a twin-rotary compressor with the compression volume ratio of 0.6. The cooling performances of the $CO_2$ heat pump were measured and analyzed with the variations of charge amount, EEV opening, and compressor frequency. In addition, the performance of the combined system including cooling and water heating was also measured and analyzed by varying inlet temperature of the EEV. As a result, the optimal normalized charge and cooling COP in the cooling mode were 0.307 and 2.06, respectively. The application of the water heating into the $CO_2$ heat pump improved the cooling performance over 78% and decreased the EEV inlet temperature by $8^{\circ}C$, which can increase system reliability.