• 제목/요약/키워드: 3D printed

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3D 프린터를 이용한 임펠러 출력물의 치수 특성 (Dimensional Characteristics of Impeller Output Using 3D Printers)

  • 공정리;김해지
    • 한국기계가공학회지
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    • 제21권9호
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    • pp.56-62
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    • 2022
  • This study analyzed the output precision of 3D printing methods. The inner impeller of the centrifugal compressor was printed in as a sheet with 100% packing density using two methods: field deposition modelling and stereolithography. Dimensional differences between the initial CAD and printed models were evaluated using a 3D scanner. To investigate the dimensional characteristics of the 3D printed impeller, 3D dimension analysis and point dimension analysis were performed. The point dimension analysis was divided into 3D and 2D for comparative analysis.

Fused Filament Fabrication of Poly (Lactic Acid) Reinforced with Silane-Treated Cellulose Fiber for 3D Printing

  • Young-Rok SEO;Birm-June KIM
    • Journal of the Korean Wood Science and Technology
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    • 제52권3호
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    • pp.205-220
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    • 2024
  • Various polylactic acid (PLA) blends were reinforced with untreated or silane-treated micro-sized cellulose fiber (MCF), successfully prepared as 3D printing filaments and then printed using a fused filament fabrication (FFF) 3D printer. In this study, we focused on developing 3D-printed MCF/PLA composites through silane treatment of MCF and investigating the effect of silane treatment on the various properties of FFF 3D-printed composites. Fourier transform infrared spectra confirmed the increase in hydrophobic properties of silane-treated MCF by showing the new absorption peaks at 1,100 cm-1, 1,030 cm-1, and 815 cm-1 representing C-NH2, Si-O-Si, and Si-CH2 bonds, respectively. In scanning electron microscope images of silane-treated MCF filled PLA composites, the improved interfacial adhesion between MCF and PLA matrix was observed. The mechanical properties of the 3D-printed MCF/PLA composites with silane-treated MCF were improved compared to those of the 3D-printed MCF/PLA composites with untreated MCF. In particular, the highest tensile and flexural modulus values were observed for S-MCF10 (5,784.77 MPa) and S-MCF5 (2,441.67 MPa), respectively. The thermal stability of silane-treated MCF was enhanced by delaying the initial thermal decomposition temperature compared to untreated MCF. The thermal decomposition temperature difference at T95 was around 26℃. This study suggests that the effect of silane treatment on the 3D-printed MCF/PLA composites is effective and promising.

Obtaining Informed Consent Using Patient Specific 3D Printing Cerebral Aneurysm Model

  • Kim, Pil Soo;Choi, Chang Hwa;Han, In Ho;Lee, Jung Hwan;Choi, Hyuk Jin;Lee, Jae Il
    • Journal of Korean Neurosurgical Society
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    • 제62권4호
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    • pp.398-404
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    • 2019
  • Objective : Recently, three-dimensional (3D) printed models of the intracranial vascular have served as useful tools in simulation and training for cerebral aneurysm clipping surgery. Precise and realistic 3D printed aneurysm models may improve patients' understanding of the 3D cerebral aneurysm structure. Therefore, we created patient-specific 3D printed aneurysm models as an educational and clinical tool for patients undergoing aneurysm clipping surgery. Herein, we describe how these 3D models can be created and the effects of applying them for patient education purpose. Methods : Twenty patients with unruptured intracranial aneurysm were randomly divided into two groups. We explained and received informed consent from patients in whom 3D printed models-(group I) or computed tomography angiography-(group II) was used to explain aneurysm clipping surgery. The 3D printed intracranial aneurysm models were created based on time-of-flight magnetic resonance angiography using a 3D printer with acrylonitrile-butadiene-styrene resin as the model material. After describing the model to the patients, they completed a questionnaire about their understanding and satisfaction with aneurysm clipping surgery. Results : The 3D printed models were successfully made, and they precisely replicated the actual intracranial aneurysm structure of the corresponding patients. The use of the 3D model was associated with a higher understanding and satisfaction of preoperative patient education and consultation. On a 5-point Likert scale, the average level of understanding was scored as 4.7 (range, 3.0-5.0) in group I. In group II, the average response was 2.5 (range, 2.0-3.0). Conclusion : The 3D printed models were accurate and useful for understanding the intracranial aneurysm structure. In this study, 3D printed intracranial aneurysm models were proven to be helpful in preoperative patient consultation.

층간 보강재로 보강한 3D 프린팅 콘크리트의 강도 특성 (Strength Characteristics in 3D-printed Concrete with Interlayer Reinforcements)

  • 이정우;박지훈;부이광테;조창빈;양인환
    • 한국건설순환자원학회논문집
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    • 제9권3호
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    • pp.338-347
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    • 2021
  • 본 논문은 층간 보강재를 보강한 3D 프린팅 콘크리트의 부착강도를 평가하기 위해 수행되었다. 겹침이음 길이에 따라 두 종류의 층간 보강 방법을 고려하였다. 첫 번째 방법은 층간 보강재의 겹침이음을 하지 않았으며, 두 번째 방법은 40mm의 겹침이음을 고려하였다. 또한, 기건양생 조건과 수중양생 조건의 서로 다른 양생 조건을 고려하였다. 실험 변수를 고려하여 3D 프린팅 콘크리트 시편의 압축강도, 쪼갬인장강도 및 휨인장강도를 세가지 하중 방향에서 측정하였다. 압축강도, 쪼갬인장강도 및 휨인장 강도는 하중방향에 영향을 받았다. 특히 3D 프린팅으로 제작한 콘크리트 시편의 층간 부착면에 인장력이 작용하면 쪼갬인장강도 및 휨인장강도가 크게 감소하였다. 그러나 층간 보강재가 보강된 층의 종방향으로 하중이 가해질 때, 프린팅된 시편의 휨인장강도 또는 부착강도는 크게 증가하였다. 또한 기건양생 조건의 휨인장강도 또는 부착강도는 감소하였으며, 기건 양생 조건에 의해 더 많은 공극의 형성을 유발하여 하중에 더 취약해지는 것으로 나타났다.

원전 단종 밸브의 DED 방식 금속 3D프린팅 제작 및 성능시험 (Manufacturing and Performance Test of Obsolete Valve in NPP using DED Metal 3D Printing Technology )

  • 장경남
    • 한국압력기기공학회 논문집
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    • 제17권2호
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    • pp.75-82
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    • 2021
  • The 3D printing technology is one of the fourth industrial revolution technology that drives innovation in the manufacturing process, and should be applied to nuclear industry for various purposes according to the manufacturing trend change. In nuclear industry, it can be applied to manufacture obsolete items and new designed parts in advanced reactors or small modular reactors (SMRs), replacing the traditional manufacturing technologies. A gate valve body was manufactured, which was obsolete in nuclear power plant, using DED(Directed Energy Deposition) metal 3D printing technology after restoring design characteristics including 3D design drawing by reverse engineering. The 3D printed valve body was assembled with commercial parts such as seat-ring, disk, stem, and actuator for performance test. For the valve assembly, including 3D printed valve body, several tests were performed, including pressure test, end-loading test, and seismic test according to KEPIC MGG and KEPIC MFC. In the pressure test, hydraulic pressure of 391kgf/cm2 was applied to 3D printed valve body, and no leak was detected. Also the 3D printed valve assembly was performed well in end-loading and seismic tests.

다양한 온도 환경에 따른 3D 프린트 복합재료의 기계적 물성 평가 (Mechanical Properties of 3D Printed Composite Material on Various Thermal Environment)

  • 강상훈;김도현;서형석
    • Composites Research
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    • 제36권3호
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    • pp.193-198
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    • 2023
  • 선박 경량화와 관련하여 기존 복합재료 및 3D 프린트 복합재료를 적용하는 연구가 활발히 진행되고 있다. 염수 환경에 대한 내부식성과 경량화 특성이 있는 복합재료와 우수한 생산성을 가지는 3D 프린팅 기술을 연계한 3D 프린트 복합재료의 선박 및 해양구조물 적용 가능성을 확인하기 위해 시험을 진행하였다. 본 논문에 사용된 3D 프린트 복합재료를 선박 및 해양구조물에 적용하기 위해서는 해양환경에서 노출될 수 있는 온도 환경 영향을 고려해야 한다. 따라서 해양 환경에서 노출될 수 있는 온도인 저온(-50℃), 상온(20℃), 고온(50℃) 환경에서 Carbon + Onyx, Carbon + Nylon, HSHT glass + Onyx, HSHT glass + Nylon 소재의 시편으로 인장시험을 진행하였다. 인장시험 결과, Carbon + onyx 시편이 가장 높은 인장강도를 보였고 HSHT glass + onyx 시편이 가장 높은 인장 변형률을 보였다. 또한 인장 시험 결과 시편을 분석하여 다양한 온도 환경에 노출된 3D 프린트 복합재료 시편의 파손 형상에 대해 분석하였다.

3D-Printed Disease Models for Neurosurgical Planning, Simulation, and Training

  • Park, Chul-Kee
    • Journal of Korean Neurosurgical Society
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    • 제65권4호
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    • pp.489-498
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    • 2022
  • Spatial insight into intracranial pathology and structure is important for neurosurgeons to perform safe and successful surgeries. Three-dimensional (3D) printing technology in the medical field has made it possible to produce intuitive models that can help with spatial perception. Recent advances in 3D-printed disease models have removed barriers to entering the clinical field and medical market, such as precision and texture reality, speed of production, and cost. The 3D-printed disease model is now ready to be actively applied to daily clinical practice in neurosurgical planning, simulation, and training. In this review, the development of 3D-printed neurosurgical disease models and their application are summarized and discussed.

TPU 소재를 이용한 3D 프린팅 로봇 손의 제어기 설계에 관한 연구 (A Study on the Controller Design of 3D Printed Robot Hand using TPU Material)

  • 최영림;박예은;김종욱;이선희
    • 한국의류학회지
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    • 제48권2호
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    • pp.312-327
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    • 2024
  • In this study, a rehabilitation 3D printed wearable device was developed by combining an assembly-type robot hand and an integral-type robot hand through fused deposition 3D printing manufacturing with various hardness TPU (Thermoplastic Polyurethane) filaments. The hardware configuration of the robot hand includes a controller designed with four motors, one small servo motor, and a circuit board. In the case of the assembly-type robot hand model, a 3D printed robot hand was assembled using samples printed with TPU of hardness 87A and 95A. It was observed that TPU with a hardness of 95A was suitable for use due to shape stability. For the integrated-type robot hand model, the external sample using TPU of hardness 95A could be modified through a cutting method, and the hardware configuration is the same as the assembly-type. The system structure of the 3D printed robot hand was improved from an individual control method to a simultaneous transmission method.Furthermore, the system architecture of an integrated 3D printed robotic hand rehabilitation device and the application of the rehabilitation device were developed.

Damage detection of 3D printed mold using the surface response to excitation method

  • Tashakori, Shervin;Farhangdoust, Saman;Baghalian, Amin;McDaniel, Dwayne;Tansel, Ibrahim N.;Mehrabi, Armin
    • Structural Engineering and Mechanics
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    • 제75권3호
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    • pp.369-376
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    • 2020
  • The life of conventional steel plastic injection molds is long but manufacturing cost and time are prohibitive for using these molds for producing prototypes of products in limited numbers. Commonly used 3D printers and rapid prototyping methods are capable of directly converting the digital models of three-dimensional solid objects into solid physical parts. Depending on the 3D printer, the final product can be made from different material, such as polymer or metal. Rapid prototyping of parts with the polymeric material is typically cheaper, faster and convenient. However, the life of a polymer mold can be less than a hundred parts. Failure of a polymeric mold during the injection molding process can result in serious safety issues considering very large forces and temperatures are involved. In this study, the feasibility of the inspection of 3D printed molds with the surface response to excitation (SuRE) method was investigated. The SuRE method was originally developed for structural health monitoring and load monitoring in thin-walled plate-like structures. In this study, first, the SuRE method was used to evaluate if the variation of the strain could be monitored when loads were applied to the center of the 3D printed molds. After the successful results were obtained, the SuRE method was used to monitor the artifact (artificial damage) created at the 3D printed mold. The results showed that the SuRE method is a cost effective and robust approach for monitoring the condition of the 3D printed molds.

통상적인 총의치 제작과정에서의 스캔 정보를 활용한 three-dimensional printed complete denture의 제작 (Three-dimensional printed complete denture fabrication using the scan data from the conventional denture-making process)

  • 김현민;김종진;이주희;차현석;백진
    • 구강회복응용과학지
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    • 제36권3호
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    • pp.196-202
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    • 2020
  • 최근 three-dimensional (3D) printed denture가 완전 무치악 환자의 보철치료 시 선택할 수 있는 하나의 제작 방법으로 주목을 받고 있다. 그러나 아직까지 건강보험 총의치가 3D 프린팅 활용을 지원하지 않기 때문에 전통적인 방식만을 사용해야만 하며, 재제작이 필요할 경우 처음부터 제작과정을 반복해야 한다는 단점이 있다. 그러나 통상적인 의치 제작 과정 중 특정 단계들의 정보를 디지털 스캔하여 저장할 수 있고, 본 증례에서는 이 정보를 활용하여 통상적인 방식으로 제작된 첫번째 의치의 문제점을 보완한 새로운 의치를 3D 프린팅으로 완성하였다.