• Title/Summary/Keyword: 3D printed

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Effect of 3D Printed Spiral Antenna Design on Inductive Coupling Wireless Power Transmission System (3차원 프린팅을 이용한 무선전력전송의 안테나 설계 특성 규명)

  • Kim, Ji-Sung;Park, Min-Kyu;Lee, Ho;Kim, Chiyen
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.8
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    • pp.73-80
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    • 2020
  • The 3D printing of electronics has been a major application topics in additive manufacturing technology for a decade. In this paper, wireless power transfer (WPT) technology for 3D electronics is studied to supply electric power to its inner circuit. The principle of WPT is that electric power is induced at the recipient antenna coil under an alternating magnetic field. Importantly, the efficiency of WPT does rely on the design of the antenna coil shape. In 3D printed electronics, a flat antenna that can be placed on the printed plane within a layer of a 3D printed part is used, but provided a different antenna response compared to that of a conventional PCB antenna for NFC. This paper investigates the WPT response characteristics of a WPT antenna for 3D printed electronics associated with changes in its design elements. The effects of changing the antenna curvature and the gap between the wires were analyzed through experimental tests.

Evaluation of Modeling Design and Dyeability of DLP 3D Printed Textiles (DLP 3D Printed Textile의 유연성 향상을 위한 모델링 디자인 및 염색성 평가)

  • Shim, Yeon Je;Kim, Hyunjin;Kim, Hye Rim
    • Journal of the Korean Society of Clothing and Textiles
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    • v.46 no.3
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    • pp.375-389
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    • 2022
  • 3D printing has been considered a key technology, leading the fourth industrial revolution. However, 3D printed textile still has a lot of limitations to overcome before it can be adopted as a clothing material in terms of design, flexibility and dyeability. This study aims to provide modeling design for imparting the flexibility and post-dyeing process for 3D printed textiles. The modeling types were designed to test the flexibility of 3D printed textiles. The post-dyeing process was evaluated through dye absorption depending on the resin and modeling types, respectively. The results were as follows: two types of modeling (Modeling A and B) were designed with a ring structure to test the flexibility of the 3D printed textiles. The 3D printed textiles with ring-based structure Modeling A had flexibility regardless of the hardness of resin types. In the dyeability test, softening resin (S-Resin) and hardening resin (H-Resin) were found to have good dyeability with acid dye and direct dye, respectively. The condition of S-Resin with acid dye and H-Resin with direct dye was controlled by dye absorption rate.

Measurement of RBC (red blood cell) deformability using 3D Printed Chip combined with Smartphone (스마트 폰 기반 3D 프린팅 칩을 이용한 적혈구 변형성 측정)

  • Lee, Suhwan;Hong, Hyeonji;Yeom, Eunseop;Song, Jae Min
    • Journal of the Korean Society of Visualization
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    • v.18 no.3
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    • pp.103-108
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    • 2020
  • RBC (red blood cell) deformability is one of factors inducing blood shear thinning effect. Reduction of RBC deformability increases blood viscosity in high shear region. In this study, 3D printed chip with proper distribution of wall shear rate (WSR) was proposed to measure RBC deformability of blood samples. To fabricate 3D printed chip, the design of 3D printed chip determined through numerical simulation was modified based on the resolution of the 3D printer. For the estimation of pressure drop in the 3D printed chip, two bypass outlets with low and high WSR are exposed to atmospheric pressure through the needles. By positioning the outlet of needles in the gravity direction, the formation of droplets at bypass outlets can be captured by smartphone. Through image processing and fast Fourier transform (FFT) analysis, the frequency of droplet formation was analyzed. Since the frequency of droplet formation is related with the pressure at bypass, high pressure drop caused by reduction of RBC deformability can be estimated by monitoring the formation of blood droplets using the smartphone.

Manufacturing Experiments using FDM 3D-printed Flexible Resistance Sensors with Heterogeneous Polymer Material Annealing (이종 폴리머재료 어닐링을 이용한 유연저항센서 FDM 3D프린팅 제작실험)

  • Lee, Sun Kon;Oh, Young Chan;Kim, Joo Hyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.1
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    • pp.81-88
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    • 2020
  • In this paper, the performances of the electrical characteristics of the Fused Deposition Modeling (FDM) 3D-printed flexible resistance sensor was evaluated. The FDM 3D printing flexible resistive sensor is composed of flexible-material thermoplastic polyurethane and a conductive PLA (carbon black conductive polylactic acid) polymer. While 3D printing, polymer filaments heat up quickly before being extruded and cooled down quickly. Polymers have poor thermal conductivity so the heating and cooling causes unevenness, which then results in internal stress on the printed parts due to the rapidity of the heating and cooling. Electrical resistance measurements show that the 3D-printed flexible sensor is unstable due to internal stress, so the 3D-printed flexible sensor resistance curve does not match the increases and decreases in the displacement curve. Therefore, annealing was performed to eliminate the mismatch between electrical resistance and displacement. Annealing eliminates residual stress on the sensor, so the electrical resistance of the sensor increases and decreases in proportion to displacement. Additionally, the resistance is lowered in comparison to before annealing. The results of this study will be very useful for the fabrication of various devices that employ 3D-printed flexible sensor that have multiple degrees of freedom and are not limited by size and shape.

Manufacturing a Functional Bolus Using a 3D printer in Radiation Therapy (방사선치료에서 3D 프린터를 이용한 기능적 조직보상체의 제작)

  • Lee, Yi-Seong;Kim, Jeong-Koo
    • Journal of radiological science and technology
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    • v.43 no.1
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    • pp.9-14
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    • 2020
  • Commercial plate bolus is generally used for treatment of surface tumor and required surface dose. We fabricated 3D-printed bolus by using 3D printing technology and usability of 3D-printed bolus was evaluated. RT-structure of contoured plate bolus in the TPS was exported to DICOM files and converted to STL file by using converting program. The 3D-printed bolus was manufactured with rubber-like translucent materials using a 3D printer. The dose distribution calculated in the TPS and compared the characteristics of the plate bolus and the 3D printed bolus. The absolute dose was measured inserting an ion chamber to the depth of 5 cm and 10 cm from the surface of the blue water phantom. HU and ED were measured to compare the material characteristics. 100% dose was distributed at Dmax of 1.5 cm below the surface when was applied without bolus. When the plate bolus and 3D-plate bolus were applied, dose distributed at 0.9 cm and 0.8 cm below the surface of the bolus. After the comparative analysis of the radiation dose at the reference depth, differences in radiation dose of 0.1 ~ 0.3% were found, but there was no difference dose. The usability of the 3D-printed bolus was thus confirmed and it is considered that the 3D-printed bolus can be applied in radiation therapy.

Observation of surface roughness and grinding angle by automatic barrel finishing process of dental 3D printed resin (3D 프린터로 출력된 치과용 레진의 자동바렐연마공정에 따른 표면 거칠기 및 연마도 관찰)

  • Yu-Jin Park;An-Na Jung
    • Journal of Technologic Dentistry
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    • v.45 no.2
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    • pp.39-47
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    • 2023
  • Purpose: This study aimed to confirm the applicability of gloss polishing using automatic barrel finishing with respect to three-dimensional (3D)-printed resin specimens. The surface roughness and grinding angle of the 3D-printed resin specimens were observed with respect to gloss polishing time using automatic dental barrel finishing. Methods: Herein, experiments were conducted on four types of 3D-printed resin specimens. The specimens, with a thickness of 100 ㎛ each, were printed using a 3D printer. Subsequently, light polymerization was performed on these specimens for 15 min. Post this surface treatment, the specimens underwent grinding for 25 min. This process was followed by gloss polishing at 5-min intervals for up to 25 min using automatic dental barrel finishing. The specimens were photographed using a 3D optical microscope, and their surface roughness and grinding angle were measured. Results: The Ra (centerline average roughness) values of all the specimens, except for crown & bridge 10 group and those in the control group that were not polished using automatic barrel finishing, were <0.2 ㎛. However, polishing time needs to be controlled to realize the desired surface roughness and grinding amount considering the hardness of the resin used. Conclusion: Gloss polishing of 3D-printed resin can be realized using automatic dental barrel finishing. However, polishing time needs to be controlled to realize the desired surface roughness and grinding amount considering the hardness of the resin used.

Wear of 3D printed and CAD/CAM milled interim resin materials after chewing simulation

  • Myagmar, Gerelmaa;Lee, Jae-Hyun;Ahn, Jin-Soo;Yeo, In-Sung Luke;Yoon, Hyung-In;Han, Jung-Suk
    • The Journal of Advanced Prosthodontics
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    • v.13 no.3
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    • pp.144-151
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    • 2021
  • PURPOSE. The purpose of this in vitro study was to investigate the wear resistance and surface roughness of three interim resin materials, which were subjected to chewing simulation. MATERIALS AND METHODS. Three interim resin materials were evaluated: (1) three-dimensional (3D) printed (digital light processing type), (2) computer-aided design and computer-aided manufacturing (CAD/CAM) milled, and (3) conventional polymethyl methacrylate interim resin materials. A total of 48 substrate specimens were prepared. The specimens were divided into two subgroups and subjected to 30,000 or 60,000 cycles of chewing simulation (n = 8). The wear volume loss and surface roughness of the materials were compared. Statistical analysis was performed using one-way analysis of variance and Tukey's post-hoc test (α=.05). RESULTS. The mean ± standard deviation values of wear volume loss (in mm3) against the metal abrader after 60,000 cycles were 0.10 ± 0.01 for the 3D printed resin, 0.21 ± 0.02 for the milled resin, and 0.44 ± 0.01 for the conventional resin. Statistically significant differences among volume losses were found in the order of 3D printed, milled, and conventional interim materials (P<.001). After 60,000 cycles of simulated chewing, the mean surface roughness (Ra; ㎛) values for 3D printed, milled, and conventional materials were 0.59 ± 0.06, 1.27 ± 0.49, and 1.64 ± 0.44, respectively. A significant difference was found in the Ra value between 3D printed and conventional materials (P=.01). CONCLUSION. The interim restorative materials for additive and subtractive manufacturing digital technologies exhibited less wear volume loss than the conventional interim resin. The 3D printed interim restorative material showed a smoother surface than the conventional interim material after simulated chewing.

Effects of Customized 3D-printed Insoles on the Kinematics of Flat-footed Walking and Running

  • Joo, Ji-Yong;Kim, Young-Kwan
    • Korean Journal of Applied Biomechanics
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    • v.28 no.4
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    • pp.237-244
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    • 2018
  • Objective: Flat-footed people struggle with excessive ankle joint motion during walking and running. This study aimed to investigate the effects of customized three-dimensional 3D-printed insoles on the kinematics of flat-footed people during daily activities (walking and running). Method: Fifteen subjects (height, $169.20{\pm}2.61cm$; age, $22.87{\pm}8.48years$; navicular bone height, $13.2{\pm}1.00mm$) diagnosed with flat feet in a physical examination participated in this study. Results: The customized 3D-printed insoles did not significantly affect 3D ankle joint angles under walking and running conditions. However, they shifted the trajectory of the center of pressure (COP) laterally during fast walking, which enhanced the load distribution on the foot during the stance phase. Conclusion: The customized 3D-printed insoles somewhat positively affected the pressure distribution of flat-footed people by changing the COP trajectory. Further research including comparisons with customized commercial insoles is needed.

Reverse Engineering and 3D Printing of Turbine Housing for Tank Diesel Turbo Engine

  • Chul-Kyu Jin
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.6_1
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    • pp.977-983
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    • 2023
  • The tank uses a twin turbo diesel engine equipped with two turbocharger systems for high output. The main component of the turbocharger system is the turbine housing through which the exhaust flows. Turbine housing is manufactured through a sand casting process, taking into account the shape and material characteristics according to the environmental conditions in which it is used. Currently, turbine housing is imported, and local production is necessary. In this study, basic research was conducted to localize the turbine housing of a tank diesel turbo engine. Reverse engineering and finite element analysis of the imported turbine housing were performed. The prototype of the turbine housing was printed using FDM and PBF 3D printers. The prototype of the turbine housing printed with an FDM 3D printer has an overall appearance similar to 3D modeling, but the printed surface of the whorl part is rough. The prototype printed with the PBF 3D printer is completely identical to the 3D modeling, including the whorl part.

3D Printing Characteristics of Automotive Hub using 3D Scanner and Reverse Engineering (3D 스캐너와 역설계를 활용한 자동차용 허브의 프린팅 특성)

  • Kim, Hae-Ji
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.10
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    • pp.104-109
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    • 2019
  • Reverse engineering techniques using 3D scanners and 3D printing technologies are being used in various industries. In this paper, the three-dimensional model is designed for automotive hub parts through 3D scanning and reverse engineering, and the design of hub parts is intended to be printed on FDM-style 3D printers to measure and analyze the dimensions of hub parts designed for reverse design and 3D printed hub parts. Experimental result have shown that the dimensions of 3D printed hub parts are small compared to those of the reverse-engineered dimensions, which are due to the shrinkage of filament materials in 3D printing.