• Title/Summary/Keyword: 3D printed

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Evaluation of Binder jetting 3D Printed Specimens Using Vacuum Impregnation (진공함침을 적용한 바인더젯 3D 프린팅 출력물의 성능 평가)

  • Park, Kwang-Min;Park, Su-Hyeon;Lee, Jun;Lee, Bong-Chun;Roh, Young-Sook
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.2
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    • pp.103-110
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    • 2020
  • This study examined the applicability of the vacuum impregnation post-processing to enhance the strength of binder jet 3D printed output. In addition, permeability, bulk density, and compressive strength of 10 mm, 20 mm, 30 mm, and 40 mm cubic specimens were examined to check the strength limit depending on the 3D prined output size. In result, as the maximum pressure increased, the post-processing storage solution permeated to the inside of the 3D printed sample and thus the permeation area ratio was improved. The compressive strength and the permeation area indicate the correlation between the exponential function of the adjusted R-square factor 0.992. In addition, the bulk density was increased, which can be inferred as the post-processing solution permeated to the inside. In conclusion, in order to enhance the compressive strength of the binder jet 3D printed output, it is essential to permeate the post-processing solution to the inside of the output, and vacuum impregnation can be proposed as an effective method.

A comparison study on shear bond strength of 3D printed resin and conventional heat-cured denture base resin to denture relining materials (3D-프린팅 의치상 레진과 열중합 의치상 레진에서의 의치 첨상 재료 간의 전단결합강도 비교 연구)

  • Cho, Sung-Yoon;Song, Young-Gyun
    • Journal of Dental Rehabilitation and Applied Science
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    • v.37 no.4
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    • pp.232-243
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    • 2021
  • Purpose: The purpose of this study was to evaluate the shear bond strength of various 3D printed denture base resins and the conventional denture base resin to various denture relining materials. Materials and Methods: For denture base materials, a heatcured (Vertex RS) and two types of 3D printed DENTCA Denture base II, NextDentTM Base) were used. And 4 types denture relining materials (Tokuyama Rebase II fast, Kooliner, Denture Liner, Denture Liner, Lang Jet Denture Repair Kit) with different components were used. It was classified into 12 groups. Adhesion was performed between the resin base and the relining materials in accordance with ISO/TS 11405 standard. The shear bonding strength was measured, and then the adhesion interface was observed with a stereoscopic microscope and a scanning electron microscope. The fracture pattern was investigated through the analysis of the fragment. Results: In the 3D printed denture resin group, the shear bonding strength with relining materials was significantly lower than that of the heat-cured resin group (P < 0.05). The group of polymethyl methacrylate -based relining materials, high shear bonding strength was shown regardless of the type of denture. As for the fracture pattern, adhesive fracture appeared in most groups, and cohesive, mixed fracture appeared in some groups. Conclusion: The polymethyl methacrylate -based denture relining materials showed high shear bonding strength values compared to other denture relining materials. But, for direct methods, it is considered advantageous in terms of shear bonding strength to use a isobutyl methacrylate-based denture relining materials.

Current Status of Biomedical Applications using 3D Printing Technology (3D프린팅 활용 생체의료분야 기술동향)

  • Park, Suk-Hee;Park, Jean Ho;Lee, Hye Jin;Lee, Nak Kyu
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.12
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    • pp.1067-1076
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    • 2014
  • To date, biomedical application of three-dimensional (3D) printing technology remains one of the most important research topics and business targets. A wide range of approaches have been attempted using various 3D printing systems with general materials and specific biomaterials. In this review, we provide a brief overview of the biomedical applications using 3D printing techniques, such as surgical tool, medical device, prosthesis, and tissue engineering scaffold. Compared to the other applications of 3D printed products, the scaffold fabrication should be performed with careful selection of bio-functional materials. In particular, we describe how the biomaterials can be processed into 3D printed scaffold and applied to tissue engineering area.

A study of the antifungal properties and flexural strength of 3D printed denture base resin containing titanium dioxide nanoparticles (이산화티타늄 나노입자를 함유한 3D 프린팅 의치상 레진의 항진균성 및 굽힘 강도에 대한 연구)

  • Seok-Won Yoon;Young-Eun Cho
    • The Journal of Korean Academy of Prosthodontics
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    • v.62 no.2
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    • pp.95-103
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    • 2024
  • Purpose. With the advancement of digital technology, 3D printing is being utilized in the fabrication of denture base. Nevertheless, increasing microbial adhesion to the surface of denture base has been reported as the disadvantage of 3D-printed denture base. The purpose of this study is to investigate the antifungal properties and flexural strength of 3D-printed denture base resin according to the different contents of titanium dioxide nanoparticles. Materials and methods. Titanium dioxide nanoparticles were mixed with the 3D printing resin at the ratios of 0.5, 1, 1.5, and 2 wt%. Twenty specimens per each group were printed in the form of cylindrical shape (diameter: 20 mm, height: 3 mm) to evaluate antifungal properties. Ten specimens from each group underwent polishing using autogrinder, while the remaining ten specimens did not. Candida albicans in hyphae form was inoculated onto each specimen, optical density and colony-forming unit were analyzed. The surface of the specimen was observed using scanning electron microscopy. To evaluate the flexural strength, twenty specimens per each group were 3D printed in the form of rectangular prism shape (length: 64 mm, height: 10 mm, width: 3 mm) and three-point bending tests were conducted using universal testing machine according to ISO 20795-1. Results. Colony-forming unit of C.albicans and optical density of culture medium showed no difference between non-polished groups, but decreased in the polished groups at concentration of 1, 1.5, 2 wt% titanium dioxide nanoparticles. Flexural strength increased with titanium dioxide nanoparticle at concentration of 0.5, 1, 1.5 wt%, but decreased at 2 wt% compared to 1.5 wt%. Conclusion. When 1.5 wt% of titanium dioxide nanoparticles were added to the 3D-printed denture base resin with polishing, antifungal properties were increased.

3-Dimensional Modelling of Civil Engineering Structures for 3D Printing and Its Application (3D 프린터 출력을 위한 토목구조물의 3D 모델링 구성 및 활용방안)

  • Park, Sang Mi;Kim, Hyeon Seung;Han, Seon Ju;Kang, Leen Seok
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.37 no.6
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    • pp.1109-1117
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    • 2017
  • Recently, 3D printer technology has been attracting attention in various industrial fields, and research papers are being conducted to utilize 3D printers in the construction industry. Actual structures such as bridges and buildings are being printed to 3D printers, and various applications such as mock-up structures using 3D printers are being proposed. In order to utilize 3D printer technology in the construction field, a 3D model is required, and the 3D BIM data produced at the design stage can be printed by a 3D printers, saving the cost and time of 3D model generation. However, 3D BIM data often does not satisfy the conditions for 3D printer output, causing many errors on output. In this paper, authors propose a problem analysis for 3D BIM model output to 3D printer and a method for reducing errors in 3D printing process of 3D BIM model. In addition, this paper presents a practical application of 3D model output from 3D printer.

Development of Printed Bow-tie Antenna with 3 ~ 5 GHz Broadband Characteristics for Testing the Electromagnetic Immunity of Automotive Electrical Components in the 5G Frequency Band (5G 주파수 대역의 자동차 전장품 전자기파 내성 평가를 위한 3 ~ 5 GHz 광대역 특성의 인쇄형 bow-tie 안테나 개발)

  • Ko, Ho-jin;Choi, Beom-jin;Park, Ki-hun;Woo, Jong-myung
    • The Journal of The Korea Institute of Intelligent Transport Systems
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    • v.19 no.3
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    • pp.137-147
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    • 2020
  • This paper proposes printed bow-tie antennas with 3 ~ 5 GHz broadband characteristics were proposed for testing the electromagnetic immunity of automotive electrical components in the 5G frequency band. The antenna get -10 dB bandwidth in the 2.75 ~ 6 GHz frequency band and the broadside radiation pattern with S11 characteristic of -16.2 dB at resonant frequency. In testing electromagnetic immunity in the 5G mobile communication frequency band, the VSWR characteristic remained below 2.1, forming a level of 1 W as proposed by international standards. As a result, it is confirmed that the proposed antenna can be applied to antenna testing for electromagnetic immunity verification in the 5G mobile communication frequency band.

Producing the insoles for flat feet of senior men using 3D systems based on 3D scanning, 3D modeling, and 3D printing (3D 스캐닝, 3D 모델링, 3D 프린팅 기반의 3D 시스템에 의한 시니어 평발용 인솔 제작)

  • Oh, Seol Young;Suh, Dongae
    • The Research Journal of the Costume Culture
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    • v.25 no.3
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    • pp.270-284
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    • 2017
  • This study aimed to create 3D-printed insoles for flat-footed senior men using 3D systems. 3D systems are product-manufacturing systems that use 3-dimensional technologies like 3D scanning, 3D modeling, and 3D printing. This study used a 3D scanner (NexScan2), 3D CAD programs including Rapidform, AutoCAD, SolidWorks, Nauta+ compiling program, and a 3D printer. In order to create insoles for flat-footed senior men, we analyzed horizontal sections of 3D foot scans We selected 20 flat-footed and 20 normal-footed subjects. To make the 3D insole models, we sliced nine lines on the surface of the subjects' 3D foot scans, and plotted 144 points on the lines. We calculated the average of these 3D coordinates, then located this average within the 3D space of the AutoCAD program and created 3D sole models using the loft surface tools of the SolidWorks program. The sole models for flat feet differed from those of normal feet in the depth of the arch at the inner sideline and the big toe line. We placed the normal-footed sole model on a flat-footed sole model, and the combination of the two models resulted in the 3D insole for flat feet. We printed the 3D modeled insole using a 3D printer. The 3D printing material was an acrylic resin similar to rubber. This made the insole model flexible and wearable. This study utilized 3D systems to create 3D insoles for flat-footed seniors and this process can be applied to manufacture other items in the fashion industry as well.

A Study on the Wideband Spatial Power Combiner with the Printed Dipole Antennas (평면형 다이폴 안테나를 이용한 광대역 공간 전력 합성기에 관한 연구)

  • 이성호;권세용;윤영중;송우영
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.29 no.6A
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    • pp.677-682
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    • 2004
  • In this paper, A novel spatial power combiner with wideband printed dipole antennas and balanced amplifier is proposed. The wideband spatial power combiner is proposed to improve power capability and bandwidth by using balanced amplifier and wideband printed dipole antenna, respectively, The proposed 4${\times}$1 spatial power combiner with those components has the characteristics that the 3-dB bandwidth is 1.02 GHz (17 %), and the effective isotropic power gain (EIPG) is 24.04 dB at 6 GHz. Also, power combining efficiency is 68.69%.

Wearable Force Sensor Using 3D-printed Mold and Liquid Metal (삼차원 프린트된 몰드와 액체 금속을 이용한 웨어러블 힘 센서 개발)

  • Kim, Kyuyoung;Choi, Jungrak;Jeong, Yongrok;Kim, Minseong;Kim, Seunghwan;Park, Inkyu
    • Journal of Sensor Science and Technology
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    • v.28 no.3
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    • pp.198-204
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    • 2019
  • In this study, we propose a wearable force sensor using 3D printed mold and liquid metal. Liquid metal, such as Galinstan, is one of the promising functional materials in stretchable electronics known for its intrinsic mechanical and electronic properties. The proposed soft force sensor measures the external force by the resistance change caused by the cross-sectional area change. Fused deposition modeling-based 3D printing is a simple and cost-effective fabrication of resilient elastomers using liquid metal. Using a 3D printed microchannel mold, 3D multichannel Galinstan microchannels were fabricated with a serpentine structure for signal stability because it is important to maintain the sensitivity of the sensor even in various mechanical deformations. We performed various electro-mechanical tests for performance characterization and verified the signal stability while stretching and bending. The proposed sensor exhibited good signal stability under 100% longitudinal strain, and the resistance change ranged within 5% of the initial value. We attached the proposed sensor on the finger joint and evaluated the signal change during various finger movements and the application of external forces.

Effect of internal structures on the accuracy of 3D printed full-arch dentition preparation models in different printing systems

  • Teng Ma;Tiwu Peng;Yang Lin;Mindi Zhang;Guanghui Ren
    • The Journal of Advanced Prosthodontics
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    • v.15 no.3
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    • pp.145-154
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    • 2023
  • PURPOSE. The objective of this study was to investigate how internal structures influence the overall and marginal accuracy of full arch preparations fabricated through additive manufacturing in different printing systems. MATERIALS AND METHODS. A full-arch preparation digital model was set up with three internal designs, including solid, hollow, and grid. These were printed using three different resin printers with nine models in each group. After scanning, each data was imported into the 3D data processing software together with the master cast, aligned and trimmed, and then put into the 3D data analysis software again to compare the overall and marginal deviation whose results are expressed using root mean square values and color maps. To evaluate the trueness of the resin model, the test data and reference data were compared, and the precision was evaluated by comparing the test data sets. Color maps were observed for qualitative analysis. Data were statistically analyzed by one-way analysis of variance and Bonferroni method was used for post hoc comparison (α = .05). RESULTS. The influence of different internal structures on the accuracy of 3D printed resin models varied significantly (P < .05). Solid and grid models showed better accuracy, while the hollow model exhibited poor accuracy. The color maps show that the resin models have a tendency to shrink inwards. CONCLUSION. The internal structure design influences the accuracy of the 3D printing model, and the effect varies in different printing systems. Irrespective of the kind of printing system, the printing accuracy of hollow model was observed to be worse than those of solid and grid models.