• Journal of the Korean Society for Heat Treatment
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• v.25 no.4
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• pp.190-195
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• 2012

This study aims to investigate and compare the microstructures and room temperature tensile properties for AZ91 and ECO-AZ91 (AZ91+0.3%CaO) alloys in as-cast, T4 and T6 states, respectively. In as-cast state, the ECO-AZ91 alloy has finer microstructure than the AZ91 alloy. The AZ91 alloy exhibits greater ductility, while YS and UTS are inferior to those of the ECO-AZ91 alloy. After T4 treatment, most of ${\beta}$ compounds disappear in the AZ91 alloy, whereas ${\beta}$ phase is still observed in the ECO-AZ91 alloy due to its enhanced thermal stability, resulting in lower values of ductility and UTS. In T6 state, YS and UTS are better in the ECO-AZ91 alloy.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2002.04a
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• pp.29-33
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• 2002

종자결정성장법은 단결정형 YBCO 초전도체를 제조하기에 매우 유용한 방법이다. 이 방법은 YBCO 성형체 위에 Sm123나 Nd123 종자를 올려놓고 용융 열처리하여 초전도 결정을 특정한 방위로 성장하게 하는 방법이다. 그러나 이 공정의 단점은 초전도체의 결정성장속도가 매우 느리기 때문에 전체공정시간이 길다는 것이다. 이를 개선하고자 본 연구에서는 성형체 위에 같은 결정방위를 갖는 여러 개의 종자들을 동시에 올려 놓고 열처리하여 단결정형 초전도체의 제조시간을 단축하고자 하였다. 이 공정을 다중종자결정성법이라 명명하였으며, 이 공정의 적용으로 공정시간을 상당히 단축할 수 있음을 증명하였다. 본 연구에서는 초전도체의 결정 성장과정, 종자의 갯수와 공정시간의 관계, 종자에서 생성, 성장된 결정들이 만드는 결정입계특성 동에 대해 논의하였다.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2000.07a
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• pp.557-560
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• 2000

Combination of SDB(Si-wafer Direct Bonding) and electrochemical etch-stop in TMAH anisotropic etchant can be used to create a variety of MEMS(Micro Electro Mechanical System). Especially, fabrication of SDB SOI structures using electrochemical etch-stop is accurate method to fabrication of 3D(three-dimensional) microstructures. This paper describes on the fabrication of SDB SOI structures with sealed cavity for MEMS applications and thickness control of active layer on the SDB SOI structure by electrochemical etch-stop. The flatness of fabricated SDB SOI structure is very uniform and can be improved by addition of TMAH to IPA and pyrazine.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.10a
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• pp.509-513
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• 2005

In order to increase productivity in conventional stereolithography. Microstereolithography using a digital micramirror device $(DMD^{TM})$ as a dynamic patter generator is proposed The deviation from a level of clear optical images to a level of a photopolymer surface is a key for the fabrication of an accurate 3D structure. so this deviation is minimized by controlling the viscosity of FA1260T with organic solvents. After finding the appropriate process valuables (exposure time of optical images. layer thickness of each layer). the feasibility of microstructures such as a microgear and a microsphere is then demonstrated. Microstereolithography wi th $DMD^{TM}$ might eventually replace conventional laser induced microstereolithography market such as in the manufacturing of jewels and medical parts.

• Journal of Surface Science and Engineering
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• v.32 no.3
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• pp.317-330
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• 1999

The texture of electrodeposits changes from the orientation that places the lowest energy crystal facets parallel to the substrate under a condition of low ion concentration adjacent to the deposit, to the orientation that places the higher energy crystal facets parallel to the substrate as the ion concentration adjacent to the deposit increases. The electrodeposits have peculiar surface morphologies and microstructures depending on their textures, which in turn may affect their mechanical properties even when they are obtained in a similar electrolysis condition. The electrodeposits undergo recrystallization, when annealed. The recrystallization texture may be different from the deposition texture. These phenomena have been discussed.

• Archives of Metallurgy and Materials
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• v.64 no.3
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• pp.917-920
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• 2019

Usually porous metals are known as relatively excellent characteristic such as large surface area, light, lower heat capacity, high toughness and permeability for exhaust gas filter, hydrogen reformer catalyst support. The Ni alloys have high corrosion resistance, heat resistance and chemical stability for high temperature applications. In this study, the Ni-based porous metals have been developed with Hastelloy powder by gas atomization and water atomization in order to find the effects of powder shape on porous metal. Each Hastelloy powder is pressed on disk shape of 2 mm thickness with 12 tons using uniaxial press machine. The specimens are sintered at various temperatures in high vacuum condition. The pore properties were evaluated using Porometer and microstructures were observed with SEM.

• Archives of Metallurgy and Materials
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• v.65 no.4
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• pp.1341-1344
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• 2020

In this study, a simple and effective way to fabricate highly porous scaffolds with controlled porosity and pore size is demonstrated. Ti-7Zr-6Sn-3Mo shape memory alloy fibers were prepared through a melt overflow process. The scaffolds with porosity of 65-85% and large pores of 100-700 ㎛ in size were fabricated by sintering the as-solidified fibers. Microstructures and transformation behaviors of the porous scaffolds were investigated by means of SEM, DSC and XRD. The scaffolds were composed of β phase at room temperature. Superelasticity with the superelastic recovery strain of 7.4% was achieved by β ↔ α" phase transformation. An effect of porosity on mechanical properties of porous scaffolds was investigated by using compressive test. As the porosity increased from 65% to 85%, elastic modulus and compressive strength decreased from 0.95 to 0.06 GPa and from 27 to 2 MPa, respectively.

• Transactions of Materials Processing
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• v.7 no.2
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• pp.168-176
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• 1998

Hot workability of the AA5083 alloy ws investigated by torsion test at temperature ranges of $350{\sim}520^{\circ}C$ and strain rates of 0.5, 1.0, and 3.0/sec. The flow stress and hot ductility of the AA5083 alloy as a function of deformation variables such as temperature and train rate were studied. The microstructural evolution of the AA5083 alloy was studied in relation to Zener-Hollomon parameter (Z=exp( /RT) Also the hot restoration mechanism of the AA5083 alloy was small when Z val-ues were higher than $1.73{\times}1016/sec(370^{\circ}C,\;0.5/sec)$ In addition the difference microstructures during hot deformation. It was found that the increase of flow curves and deformed microstructures during hot deformation. It was found that the increase of flow stress of the AA5083 alloy was small when Z val-ues were higher than $1.73{\times}1016/sec(370^{\circ}C.\;0.5/sec)$. However under the low Z values less than $1.73{\times}1016/sec(370^{\circ}C,\;0.5/sec)$ the flow stress increase with increasing the Z values. The large dispersoid particles in the matrix grain decreased the flow strain of the AA5083 alloy because it caused the stress concentration during hot deformation.

• Korean Journal of Metals and Materials
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• v.49 no.12
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• pp.983-988
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• 2011

Failure analyses of the screws in spinal fixation devices were carried out. The fractured screws were retrieved from a patient who had spinal surgery in the thoracic vertebrae from number 10 to 15. The failure occurred one month after the removal of the braces. Microstructures and fracture surfaces were examined by optical and scanning electron microscopy. The microstructures of the screws corresponded to annealed Ti-6Al-4V bar. However, in the vicinity of the screw surface, there was an insufficient number of fine precipitates. Fracture surfaces showed typical fatigue failure modes. Regarding the fact that no machining defects were detected, fatigue crack initiation might have been caused by the lack of precipitates near the screw surfaces. Only the fourth of five fixed screws was severely stress-concentrated by the action of the spinal bones, while the stress of the 4th screw was decreased to half of its acceptable level when the screw was supplemented by one more, which might have been fixed in the 6th vertebra under the 5th position by the switching of its position. The stress simulation was conducted by ANSYS with 3D CAD of PRO/E in order to understand the stress concentration behavior and to provide an effective spinal surgery guide.

• Journal of Powder Materials
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• v.27 no.3
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• pp.219-225
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• 2020

The directed energy deposition (DED) process of metal 3D printing technologies has been treated as an effective method for welding, repairing, and even 3-dimensional building of machinery parts. In this study, stainless steel 316L (STS316L) and Inconel 625 (IN625) alloy powders are additively manufactured using the DED process, and the microstructure of the fabricated STS316L/IN625 sample is investigated. In particular, there are no secondary phases in the interface between STS316L and the IN625 alloy. The EDS and Vickers hardness results clearly show compositionally and mechanically transient layers a few tens of micrometers in thickness. Interestingly, several cracks are only observed in the STS 316L rather than in the IN625 alloy near the interface. In addition, small-sized voids 200-400 nm in diameter that look like trapped pores are present in both materials. The cracks present near the interface are formed by tensile stress in STS316L caused by the difference in the CTE (coefficient of thermal expansion) between the two materials during the DED process. These results can provide fundamental information for the fabrication of machinery parts that require joining of two materials, such as valves.