• Title/Summary/Keyword: 3D manufacturing

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3D 프린팅 기술을 적용한 맞춤형 슈즈디자인 특성에 관한 연구 (A Study on the Customization of Shoes Design Characteristics with 3D Printing Technology)

  • 박준홍;이준상
    • 한국정보통신학회:학술대회논문집
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    • 한국정보통신학회 2019년도 춘계학술대회
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    • pp.516-517
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    • 2019
  • 3D 프린팅 기술은 가상 혹은 평면에 설계된 디자인을 입체적으로 출력이 가능하다는 점에서 핵심적 기술로 주목받아 오고 있다. 본 연구는 슈즈에 관한 개념을 1차적으로 정리하여 일반적 제조과정을 분석하고, 3D 프린팅이 적용된 슈즈제작과정을 제시하고, 생산되는 슈즈 사례들을 브랜드별(스포츠 브랜드, 디자이너 브랜드)로 구분하여 맞춤형 제작 특성을 연구하였다. 사례 분석을 통해 3D 프린팅 슈즈의 4가지 디자인 제작 특성을 도출했다. 따라서 본 연구는 향후 3D 프린팅을 활용한 슈즈디자인 영역에서 보다 심화된 창조적 발상의 근거를 제시할 것으로 사료된다.

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Rapid Manufacturing of 3D Micro-products using UV Laser Ablation and Phase-change Filling

  • Shin Bo-Sung;Kim Jae-Gu;Chang Won-Suk;Whang Kyung-Hyun
    • International Journal of Precision Engineering and Manufacturing
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    • 제7권3호
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    • pp.56-59
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    • 2006
  • UV laser micromachining is generally used to create microstructures for micro-products through a sequence of lithography-based photo-patterning steps. However, the micromachining process is not suitable for rapid realization of complex 3D micro-products because it depends on worker experience. In addition, the cost and time required to make many masks are excessive. In this paper, a more effective and rapid micro-manufacturing process, which was developed based on laser micromachining, is proposed for fabricating micro-products directly using UV laser ablation and phase-change filling. The filling process is useful for holding the micro-products during the ablation step. The proposed rapid micro-manufacturing process was demonstrated experimentally by fabricating 3D micro-products from functional UV-sensitive polymers using 3D CAD data.

절삭 및 적층 가공법으로 제작된 3본 고정성 국소의치의 변연 및 내면 적합도에 관한 연구 (Marginal and internal discrepancy of 3-unit fixed dental prostheses fabricated by subtractive and additive manufacturing)

  • 최재원
    • 대한치과보철학회지
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    • 제58권1호
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    • pp.7-13
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    • 2020
  • 목적: 본 연구의 목적은 절삭 가공법 및 적층 가공법에 의해 제작된 3본 고정성 국소의치의 변연 및 내면 적합도를 비교하는 것이다. 재료 및 방법: 상악 좌측 제2소구치가 상실된 3본 고정성 국소의치 지대치를 제작하고(주모형), 구강 스캐너를 이용해 주모형 스캔 데이터를 얻었다. 3본 고정성 보철물은 다음과 같은 3가지 방법으로 제작하였다: Milled 3-unit fixed dental prostheses (FDP) (MIL군), digital light processing (DLP) 3D printed 3-unit FDP (D3P군), stereolithography apparatus (SLA) 3D printed 3-unit FDP (S3P군). 보철물의 변연 및 내면 적합도와 내면 정밀도 평가하기 위해 각각 triple-scan protocol과 콤비네이션 수식을 사용하여 스캔 데이터를 중첩하였다. 3차원 분석 프로그램(Geomagic control X)을 사용하여 root mean square (RMS) 값과 color difference map 통해 정량 및 정성 분석 시행하였다. Kruskal-Wallis test (α = .05)와 Mann-Whitney U test 및 Bonferroni correction (α = .05/3 = .017)을 이용하여 통계 분석하였다. 결과: S3P군의 변연 적합도는 MIL군과 D3P군에 비해 우수하였으며, MIL군과 D3P군은 비슷한 수준을 보였다. D3P군과 S3P군은 MIL군에 비해 상대적으로 우수한 내면 적합도를 보였으며, D3P군과 S3P군 사이에는 유의한 차이가 없었다. 한편, MIL군, S3P군, 그리고 D3P군 순으로 우수한 정밀도를 보였다. 결론: 본 연구의 한계 내에서 적층 가공법으로 제작된 3본 고정성 보철물은 절삭 가공법으로 제작된 3본 고정성 보철물에 비해 우수한 변연 및 내면 적합도를 보인 반면 정밀도는 떨어지는 것으로 나타났다.

3D 프린팅 복합소재의 가공에서 가공 조건 선정을 위한 머신러닝 개발에 관한 연구 (Development of Machine Learning Method for Selection of Machining Conditions in Machining of 3D Printed Composite Material)

  • 김민재;김동현;이춘만
    • 한국기계가공학회지
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    • 제21권2호
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    • pp.137-143
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    • 2022
  • Composite materials, being light-weight and of high mechanical strength, are increasingly used in various industries such as the aerospace, automobile, sporting-goods manufacturing, and ship-building industries. Recently, manufacturing of composite materials using 3D printers has increased. 3D-printed composite materials are made in free-form and adapted for end-use by adjusting the fiber content and orientation. However, research on the machining of 3D printed composite materials is limited. The aim of this study is to develop a machine learning method to select machining conditions for machining of 3D-printed composite materials. The composite material was composed of Onyx and carbon fibers and stacked sequentially. The experiments were performed using the following machining conditions: spindle speed, feed rate, depth of cut, and machining direction. Cutting forces of the different machining conditions were measured by milling the composite materials. PCA, a method of machine learning, was developed to select the machining conditions and will be used in subsequent experiments under various machining conditions.

Temperature Analysis of Nozzle in a FDM Type 3D Printer Through Computer Simulation and Experiment

  • Park, Jung Hyun;Lyu, Min-Young;Kwon, Soon Yong;Roh, Hyung Jin;Koo, Myung Sool;Cho, Sung Hwan
    • Elastomers and Composites
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    • 제51권4호
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    • pp.301-307
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    • 2016
  • Additive manufacturing (AM), so called 3D Printing is a new manufacturing process and is getting attraction from many industries. There are several methods of 3D printing. Among them fused deposition modeling (FDM) type is most widely used by reason of cheap maintenance, easy operation and variety of polymeric materials. Articles manufactured by 3D printing have weak deposition strength compared with conventionally manufactured products. Deposition strength of FDM type 3D printed article is highly dependent of deposition temperature. Subsequently the nozzle temperature in the FDM type 3D printing is very important and it is controlled by heat source in the 3D printer. Nozzle is connected with heat block and barrel, and heat block contains heat source. Nozzle becomes hot through heat conduction from heat source. Nozzle temperature has been predicted for various thermal boundary conditions by computer simulation and compared with experimental measurement. Nozzle temperature highly depends upon thermal conductivities of heat block and nozzle. Simulation results are good agreement with experiment.

FDM 3D프린팅 기반 유연굽힘센서 (Fused Deposition Modeling 3D Printing-based Flexible Bending Sensor)

  • 이선곤;오영찬;김주형
    • 한국기계가공학회지
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    • 제19권1호
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    • pp.63-71
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    • 2020
  • Recently, to improve convenience, flexible electronics are quickly being developed for a number of application areas. Flexible electronic devices comprise characters such as being bendable, stretchable, foldable, and wearable. Effectively manufacturing flexible electronic devices requires high efficiency, low costs, and simple processes for manufacturing technology. Through this study, we enabled the rapid production of multifunctional flexible bending sensors using a simple, low-cost Fused Deposition Modeling (FDM) 3D printer. Furthermore, we demonstrated the possibility of the rapid production of a range of functional flexible bending sensors using a simple, low-cost FDM 3D printer. Accurate and reproducible functional materials made by FDM 3D printers are an effective tool for the fabrication of flexible sensor electronic devices. The 3D-printed flexible bending sensor consisted of polyurethane and a conductive filament. Two patterns of electrodes (straight and Hilbert curve) for the 3D printing flexible sensor were fabricated and analyzed for the characteristics of bending displacement. The experimental results showed that the straight curve electrode sensor sensing ability was superior to the Hilbert curve electrode sensor, and the electrical conductivity of the Hilbert curve electrode sensor is better than the straight curve electrode sensor. The results of this study will be very useful for the fabrication of various 3D-printed flexible sensor devices with multiple degrees of freedom that are not limited by size and shape.

제작방법에 따른 임시 수복용 레진의 파절강도 및 굴곡강도에 관한 연구 (Comparison analysis of fracture load and flexural strength of provisional restorative resins fabricated by different methods)

  • 조원탁;최재원
    • 대한치과보철학회지
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    • 제57권3호
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    • pp.225-231
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    • 2019
  • 목적: 본 연구의 목적은 적층 가공법, 절삭 가공법 및 직접법에 의해 제작된 임시 수복용 레진의 파절강도와 굴곡강도를 비교하는 것이다. 재료 및 방법: 각각 다른 방법들로 제작된 5가지 방법의 임시 수복용 레진을 조사하였다: Stereolithography apparatus (SLA) 3D 프린터를 이용한 적층 가공법(S3Z군), 두 가지 digital light processing (DLP) 3D 프린터를 이용한 적층 가공법(D3Z군, D3P군), 절삭 가공법(MIL군), 전통적인 방식의 직접법(CON군). 파절강도 시험은 각 방법을 이용하여 소구치 형태의 시편을 준비하였고, 굴곡강도 시험은 각 방법을 이용하여 직사각형의 바 형태의 시편 ($25{\times}2{\times}2mm$)을 준비하여 universal testing machine (UTM)을 사용하여 평가하였다. 결과: 적층 가공을 이용해 제작된 S3Z군, D3Z군, D3P군의 파절강도는 MIL군 및 CON군의 파절강도와 유의한 차이가 없었다 (P > .05/10 = .005). 한편, S3Z군, D3P군, MIL군의 굴곡강도는 CON군의 굴곡강도보다 높았으나 (P < .05), D3Z군의 굴곡강도는 CON군보다 낮았다 (P < .05). 결론: 본 연구의 한계 내에서 적층 가공법으로 제작된 임시 수복용 레진은 절삭 가공법과 기존에 사용되었던 직접법에 의해 제작된 임시수복용 레진과 임상적으로 유사한 파절강도, 굴곡강도를 나타냈다.

MWCNTs 기반 인쇄형 압력감응잉크의 제조 조건 최적화 (Optimization of Manufacturing Conditions of Pressure-Sensitive Ink Based on MWCNTs)

  • 박성철;이인환;배용환;김호찬
    • 한국기계가공학회지
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    • 제18권8호
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    • pp.1-7
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    • 2019
  • Materials that can be used for 3D printing have been developed in terms of phase and functionality. Materials should also be easily printed with high accuracy. In recent years, the concept of 4D printing has been extended to materials whose physical properties such as shape or volume can change depending on the environment. Typically, such high-performance 3D printing materials include bio-inks and inks for sensors. This study deals with the optimization of the manufacturing method to improve the functional properties of the pressure sensitive material, which can be used as a sensor based on change of the resistance according to the pressure. Specifically, the number of milling for dispersion, the ratio of hardener for controlling elasticity, and the content of MWCNTs were optimized. As a result, a method of manufacturing a highly sensitive pressure-sensitive ink capable of use in 3D printing was introduced.

3D 프린팅 기술 기반 창업 성공 사례 (Successful Examples of 3D Printing Technology-based Start-up Enterprises)

  • 심진형;윤원수;고태조
    • 한국기계가공학회지
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    • 제15권2호
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    • pp.104-110
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    • 2016
  • The process of three-dimensional (3D) printing (also known as "rapid prototyping" and "additive manufacturing") uses computer-created digital models to produce 3D objects with a desired shape by stacking materials through a layer-by-layer process. The industrial potential and feasibility of 3D printing technology were recently highlighted in President Obama's State of the Union address in 2013. Since his speech, worldwide investment in and attention toward 3D printing technology have increased explosively. In addition, a number of 3D printing technology-based start-up companies have been established and evaluated as emerging enterprises making successful business models. In this paper, successful start-up companies (domestic and overseas) based on 3D printing technology will be reviewed.

3D 프린팅 기술 동향 (3D Printing Technologies - A Review)

  • 최재원;김호찬
    • 한국기계가공학회지
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    • 제14권3호
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    • pp.1-8
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    • 2015
  • Recently, a great interest in 3D printing has emerged, although many existing 3D printing technologies were first developed 2-3 decades ago. There are many mature 3D printing processes and materials; however, active research and development efforts are ongoing in this area to advance the technologies. Several companies have already started to use 3D printed parts as actual components. Many low-cost 3D printers have been released on the market, which are of particular interest to educators and hobbyists. This paper provides a brief review of 3D printing technologies and research trends. In addition, several state-of-the-art technologies and applications are introduced.