• Title/Summary/Keyword: 3D Profilometer

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The Severity DB Construction for Unpaved Road Through Measuring 3D Road Profile (3차원 노면굴곡 측정을 통한 운용지역 비포장 기동로의 가혹도 DB 구축)

  • Lee, Jeonghwan;Lee, Sangho;Cho, Jinwoo;Kang, Esok
    • Journal of the Korea Institute of Military Science and Technology
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    • v.20 no.2
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    • pp.231-237
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    • 2017
  • The profile of unpaved road is an important issue in the reliability of endurance test. Efforts on measuring 2D road profile and analyzing the severity have been continued in the study of performing reliable endurance test evaluations through reflecting the results of such measurement and analysis. However, 2D road profile has limitation in measuring the profile in the road width direction because data is obtained along the trailer wheel track. Therefore, in order to measure 3-dimensional shape of road surface and construct severity DB of 3D road profile, Changwon Proving Ground(CPG) of Agency for Defense Development(ADD) developed 3D profilometer which is composed of laser scanner, IMU, GPS, encoder and so on. This paper focuses on the analysis of unpaved road severity using 3D road profile for army operation roads. This results will be used to manage test courses severity of CPG.

Measurement of Joint Aperture Using 3-D Laser Profilometer (3차원 레이저 측정기를 이용한 절리 간극의 측정)

  • 이희석;이연규;이희근
    • Economic and Environmental Geology
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    • v.33 no.4
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    • pp.309-320
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    • 2000
  • Aperture is an important parameter for determining the hydraulic characteristics of fractured media. In this study the topography of artificial rock joint surface was measured using 3D laser profilometer to analyze the aperture distribution. The initial aperture distribution was determined when the contact area became one percent of total joint surface. The initial aperture distribution of granite joint, with the mean value of 0.78 mm and the standard deviation of 0.34 mm was much different from that of the marble joint, with the mean value of 0.57 mm and the standard deviation of 0.26 mm. Apertures of both granite and marble showed normal distributions. Aperture distribution with the contact area of 25% was also analyzed. Mean value was decreased to one third compared to the initial aperture, but the standard deviation was decreased slightly. To determine the spatial correlation of the aperture distribution variogram analysis was carried out on the initial aperture data. Most experimental variograms were fitted well with exponential model. It is expected that the measured aperture characteristics can be used for stochastic analysis of fluid flow through rock joints.

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The effect of glazing and aging on the surface properties of CAD/CAM resin blocks

  • Tekce, Neslihan;Fidan, Sinan;Tuncer, Safa;Kara, Dilan;Demirci, Mustafa
    • The Journal of Advanced Prosthodontics
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    • v.10 no.1
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    • pp.50-57
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    • 2018
  • PURPOSE. To investigate the effect of accelerated aging on surface properties of glazed CAD/CAM resin blocks using a 2D surface profilometer and a 3D non-contact optical profilometer. MATERIALS AND METHODS. Three types of CAD/CAM resin restorative materials, LAVA Ultimate (3M ESPE, St Paul, MN, USA), VITA Enamic (Vita Zahnfabrik H. Rauter, Bad $S\ddot{a}ckingen$, Germany), and Cerasmart (GC Corparation, Tokyo, Japan) were used for this study. CAD/CAM blocks were cut in 3-mm thickness slabs and divided into three groups; Group 1: control group (specimens polished with 600 grit SCI paper); Group 2: specimens sandblasted, silanized, and glazed with Optiglaze Color (GC); Group 3: glazed specimens subjected to 5000 thermocycles (n=15). The surface roughness ($R_a$ and $R_z$) was evaluated using a profilometer and a 3D scanning instrument. Data were analyzed using two-way ANOVA and Tukey's post- hoc test (P<.05). RESULTS. LAVA, VITA, and Cerasmart exhibited statistically similar $R_a$ and $R_z$ values for each group (P>.05). For VITA and Cerasmart, the specimens in Group 1 exhibited significantly higher $R_a$ values than Group 2 (P<.05). Group 1 ($0.502R_a$), Group 2 ($0.384R_a$), and Group 3 ($0.431R_a$) exhibited statistically similar $R_a$ values for LAVA (P=.062). After 5000 thermocycles, surface roughness values did not change significantly for glazed LAVA, VITA, and Cerasmart (P>.05). CONCLUSION. Glaze material Optiglaze Color makes CAD/CAM resin surfaces smooth and glazed CAD/CAM surfaces seem resistant to deterioration under 5000 thermocycles.

Quantitative Analysis for Surface Recession of Ablative Materials Using High-speed Camera and 3D Profilometer (초고속 카메라와 삼차원 표면 측정기를 이용한 삭마 재료의 정량적 표면 침식 분석)

  • Choi, Hwa Yeong;Roh, Kyung Uk;Cheon, Jae Hee;Shin, Eui Sup
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.46 no.9
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    • pp.735-741
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    • 2018
  • In this paper, the surface recession of ablative materials was quantitatively analyzed using a high-speed camera and a three-dimensional profilometer. The ablation tests of the graphite and carbon/phenolic composite samples were performed using a 0.4 MW arc-heated wind tunnel for simulating the atmospheric re-entry environment. The real-time images during the ablation test were captured by the high-speed camera, and analyzed to calculate the surface recession and recession rate. Also, the surface data of samples were obtained using a three-dimensional profilometer, and the surface recession was precisely calculated from the difference of height between the surface data before and after the test. It is effective to complement the two measurement results in the comprehensive analysis of surface recession phenomena.

Comparison of the effect of hand instruments, an ultrasonic scaler, and an erbium-doped yttrium aluminium garnet laser on root surface roughness of teeth with periodontitis: a profilometer study

  • Amid, Reza;Kadkhodazadeh, Mahdi;Fekrazad, Reza;Hajizadeh, Farzin;Ghafoori, Arash
    • Journal of Periodontal and Implant Science
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    • v.43 no.2
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    • pp.101-105
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    • 2013
  • Purpose: The present study aimed to measure root surface roughness in teeth with periodontitis by a profilometer following root planning with ultrasonic and hand instruments with and without erbium-doped yttrium aluminium garnet (Er:YAG) laser irradiation. Methods: Sixty single-rooted maxillary and mandibular teeth, extracted because of periodontal disease, were collected. The crowns and apices of the roots were cut off using a diamond bur and water coolant. The specimens were mounted in an acrylic resin block such that a plain root surface was accessible. After primary evaluation and setting a baseline, the samples were divided into 4 groups. In group 1, the samples were root planned using a manual curette. The group 2 samples were prepared with an ultrasonic scaler. In group 3, after scaling with hand instrumentation, the roots were treated with a Smart 1240D plus Er:YAG laser and in group 4, the roots were prepared with ultrasonic scaler and subsequently treated with an Er:YAG laser. Root surface roughness was then measured by a profilometer (MahrSurf M300+RD18C system) under controlled laboratory conditions at a temperature of $25^{\circ}C$ and 41% humidity. The data were analyzed statistically using analysis of variance and a t-test (P<0.05). Results: Significant differences were detected in terms of surface roughness and surface distortion before and after treatment. The average reduction of the surface roughness after treatment in groups 1, 2, 3, and 4 was 1.89, 1.88, 1.40, and 1.52, respectively. These findings revealed no significant differences among the four groups. Conclusions: An Er:YAG laser as an adjunct to traditional scaling and root planning reduces root surface roughness. However, the surface ultrastructure is more irregular than when using conventional methods.

Study of Manufacturing Jewelry Master Pattern by Using the DuraForm Rapid Prototyping Mold and the Low Melting Alloy (쾌속조형 듀라폼몰도와 저융점합금을 이용한 주얼리용 마스터패턴 제작에 관한 연구)

  • Joo, Young-Cheol;Song, Oh-Sung
    • Journal of Korea Foundry Society
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    • v.22 no.5
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    • pp.265-270
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    • 2002
  • A novel jewelry master pattern manufacturing process which reduce manufacturing steps by employing a Duraform rapid prototyping mold and a low melting alloy has been suggested. The novel process follows the steps of 'jewelry 3D CAD design ${\rightarrow}$ Durafrom RP mold ${\rightarrow}$ low melting alloy master pattern' while the previous process follows more complicated steps of 'jewelry idea sketch ${\rightarrow}$ detailed drawing ${\rightarrow}$ wax carving ${\rightarrow}$ flask ${\rightarrow}$ silver master pattern.' An upper and a lower part of molds have been manufactured of Duraform powder, of which melting point is $190^{\circ}C$. A maser pattern was manufactured by pouring a low melting alloy of Pb-Sn-Bi-Cd, so called Woods Metal, of which melting point is $70^{\circ}C$, into the mold. The master pattern is a shape of a disk of 20mm diameter that contains various design factors. The variations of dimensions, surface roughness, surface pore ratio were measured by an optical microscope, a surface roughness profilometer, and a Rockwell hardness tester. The pattern made of were maeasured by an optical microscope, a surface roughness profilometer, and a Rockwell hardness tester. The pattern made of low melting alloy has sufficient surface hardness, and surface pore ratio to be used as the jewelry master pattern.

3D Printed Flexible Cathode Based on Cu-EDTA that Prepared by Molecular Precursor Method and Microwave Processing for Electrochemical Machining

  • Yan, Binggong;Song, Xuan;Tian, Zhao;Huang, Xiaodi;Jiang, Kaiyong
    • Journal of Electrochemical Science and Technology
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    • v.11 no.2
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    • pp.180-186
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    • 2020
  • In this work, a metal-ligand solution (Cu-EDTA) was prepared based on the molecular precursor method and the solution was spin-coated onto 3D printed flexible photosensitive resin sheets. After being processed by microwave, a laser with a wavelength of 355 nm was utilized to scan the spin-coated sheets and then the sheets were immersed in an electroless copper plating solution to deposit copper wires. With the help of microwave processing, the adhesion between copper wires and substrate was improved which should result from the increase of roughness, decrease of contact angle and the consistent orientation of coated film according to the results of 3D profilometer and SEM. XPS results showed that copper seeds formed after laser scanning. Using the 3D printed flexible sheets as cathode and galvanized iron as anode, electrochemical machining was conducted.

Development of the Ultra Precision Machining of IR Material for Space Observation Optical System (우주관측용 광학계의 적외선 초자 초정밀 가공 기술개발)

  • Yang, Sun-Choel;Won, Jong-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.12
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    • pp.9-14
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    • 2010
  • Using an IR (infrared) optical system of observation and research were performed long before. Nowadays satellites equipped with IR optical system observe the earth and universe. In this paper, we developed the IR optical system for main payload of the STSAT-3 (Science and Technology Satellite -3). We studied the ultra precision machining technique to fabricate FPL-53 lenses which is the IR optical material for space observation camera of the STSAT-3. DOE (Design of Experiment) was used to find best machining characteristic for FPL-53. Finally we fabricated FPL-53 aspheric lens with the form accuracy of P-V $0.36\;{\mu}m$.

Comparison Surface Error Measurements of Aspherical Mirror (비구면 반사경 표면의 형상오차 측정법 비교)

  • An, Jongho;Pak, Soojong;Kim, Sanghyuk;Park, Woojin;Jeong, Byeongjoon
    • The Bulletin of The Korean Astronomical Society
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    • v.41 no.1
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    • pp.73.3-74
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    • 2016
  • 본 연구에서는 비구면 반사경의 형상오차를 3가지 방법으로 측정, 비교하였다. 실험에 사용한 포물면 반사경의 구경은 108 mm, 유효초점거리는 444.5 mm 이다. 첫 번째로 접촉식 형상측정방식인 FTS(Form TalySurf)를 이용하여 표면 거칠기와 반사경의 최적 곡률 반경(BestFitt Radius) 값을 측정하였다. 두 번째로는 비접촉식 형상측정방식인 UA3P(Ultrahigh Accurate 3-D Profilometer)를 이용하여 반사경의 형상 정밀도를 측정하였다. UA3P를 이용할 경우 반사경의 전체 형상을 측정할 수 있다. 세번째로 Shark-Hartmann 센서를 이용한 광학측정방법으로 반사경의 형상 정밀도를 측정하였다. 측정에 필요한 레이저 광학계는 레이저, 콜리메이터, 핀홀, 카메라 렌즈 및 비구면 광학계를 이용하여 설계하였다. 본 연구에서 도출한 각 측정 방법의 신뢰도를 바탕으로 간섭계 사용에 제약이 있는 자유형상곡면의 반사경 표면의 형상오차 측정에 적용할 계획이다.

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Removal of mid-frequency error from the off-axis mirror

  • Kim, Sanghyuk;Pak, Soojong;Jeong, Byeongjoon;Shin, Sangkyo;Kim, Geon Hee;Lee, Gil Jae;Chang, Seunghyuk;Yoo, Song Min;Lee, Kwang Jo;Lee, Hyuckee
    • The Bulletin of The Korean Astronomical Society
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    • v.39 no.2
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    • pp.103-103
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    • 2014
  • Manufacturing of lens and mirror using Diamond Turning Machine (DTM) offers distinct advantages including short fabrication time and low cost as compared to grinding or polishing process. However, the DTM process can leave mid-frequency error in the optical surface which generates an undesirable diffraction effect and stray light. The mid-frequency error is expected to be eliminated by mechanical polishing after the DTM process, but polishing of soft surface of ductile aluminum is extremely difficult because the polishing process inevitably degrades the surface form accuracy. In order to increase its surface hardness, we performed electroless nickel plating on the surface of diamond-turned aluminum (Al-6061T6) off-axis mirrors, which was followed by the 6-hour-long baking process at $200^{\circ}C$ for improving its hardness. Then we polished the nickel plated off-axis mirrors to remove the mid-frequency error and measured polished mirror surfaces using the optical surface profilometer (NT 2000, Wyko Inc.). Finally, we ascertained that the mid-frequency error on the mirror surface was successfully removed. During the whole processes of nickel plating and polishing, we monitored the form accuracy using the ultra-high accurate 3-D profilometer (UA3P, Panasonic Corp.) to maintain it within the allowable tolerance range (< tens of nm). The polished off-axis mirror was optically tested using a visible laser source and a pinhole, and the airy pattern obtained from the polished mirror was compared with the unpolished case to check the influence of mid-frequency error on optical images.

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