• 한국기계가공학회지
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• 제18권2호
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• pp.82-90
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• 2019

In this paper, the effects of different 3D printing conditions including oil lubrication and annealing are observed for their effects on tensile testing. In 3D printing, a press-out extrude filament is rapidly heated and cooled to create internal stress in the printed part. The 3D printing internal stress can be removed using oil-coated filament and annealing. During the oven cooling at an annealing temperature of $106^{\circ}C$, the stress of the specimens with laminated angle $0^{\circ}$ tends to increase by 12.6%, and that of the oil-coated filament printing specimens is increased by 17%. At the annealing temperature of $106^{\circ}C$, the stress of the oil-coated filament printing specimens tends to increase by 35%. In this study, we have found that the oil lubrication and annealing remove the internal stresses and increase the strength of the printed specimens. The oil lubrication and annealing reform the crystalline structures to even out the areas of high and low stress, which creates fewer fragile areas. These results are very useful for the manufacture of 3D printing products with a suitable mechanical strength for applications.

• 한국기계가공학회지
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• 제17권6호
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• pp.53-60
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• 2018

In this paper, the effect of different 3D printing parameters including laminated angle and annealing temperature is observed their effect on FDM conductive 3D printing. In FDM 3D printing, a conductive filament is heated quickly, extruded, and then cooled rapidly. FDM 3D Print conductive filament is a poor heat conductor, it heats and cools unevenly causing the rapid heating and cooling to create internal stress. when the printed conductive specimens this internal stress can be increase electrical resistance and decrease electrical conductivity. Therefore, This experiment would like to use annealing to remove internal stress and increase electrical conductivity. The result of experiment when 3D printing conductive specimen be oven cooling of annealing temperature $120^{\circ}C$ electrical resistance appeared decrease than before annealing. So We have found that 3D printing annealing removes internal stresses and increases the electrical conductivity of printed specimens. These results are very useful for making conductive 3D printing electronic circuit, sensor ect...with electrical conductance suitable for the application.

• 한국기계가공학회지
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• 제17권4호
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• pp.130-136
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• 2018

In this paper, the effects of different 3D printing parameters including laminated angle and annealing temperature, were observed for their effects on tensile testing. In 3D printing, a filament is heated quickly, extruded, and then cooled rapidly. Because plastic is a poor heat conductor, it heats and cools unevenly causing the rapid heating and cooling to create internal stress within the printed part. Therefore, internal stress can be removed using annealing and to increase tensile strength and strain. During air cooling at annealing temperature $140^{\circ}C$, the strain of laminated angle $45^{\circ}$ specimens tended to increase by 46% while the tensile stress tended to increase by 7.4%. During oven cooling at annealing temperature $140^{\circ}C$, the strain of laminated angle $45^{\circ}$ specimens tended to increase by 34% while the tensile stress tended to increase by 22.2%. In this study, we found "3D printing with annealing" eliminates internal stress and increases the strength and stiffness of a printed piece. On the microstructural level, annealing reforms the crystalline structures to even out the areas of high and low stress, which created fewer weak areas. These results are very useful for making 3D printed products with a mechanical strength that is suitable for applications.

• 한국기계가공학회지
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• 제19권1호
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• pp.81-88
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• 2020

In this paper, the performances of the electrical characteristics of the Fused Deposition Modeling (FDM) 3D-printed flexible resistance sensor was evaluated. The FDM 3D printing flexible resistive sensor is composed of flexible-material thermoplastic polyurethane and a conductive PLA (carbon black conductive polylactic acid) polymer. While 3D printing, polymer filaments heat up quickly before being extruded and cooled down quickly. Polymers have poor thermal conductivity so the heating and cooling causes unevenness, which then results in internal stress on the printed parts due to the rapidity of the heating and cooling. Electrical resistance measurements show that the 3D-printed flexible sensor is unstable due to internal stress, so the 3D-printed flexible sensor resistance curve does not match the increases and decreases in the displacement curve. Therefore, annealing was performed to eliminate the mismatch between electrical resistance and displacement. Annealing eliminates residual stress on the sensor, so the electrical resistance of the sensor increases and decreases in proportion to displacement. Additionally, the resistance is lowered in comparison to before annealing. The results of this study will be very useful for the fabrication of various devices that employ 3D-printed flexible sensor that have multiple degrees of freedom and are not limited by size and shape.

• 한국기계가공학회지
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• 제19권1호
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• pp.63-71
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• 2020

Recently, to improve convenience, flexible electronics are quickly being developed for a number of application areas. Flexible electronic devices comprise characters such as being bendable, stretchable, foldable, and wearable. Effectively manufacturing flexible electronic devices requires high efficiency, low costs, and simple processes for manufacturing technology. Through this study, we enabled the rapid production of multifunctional flexible bending sensors using a simple, low-cost Fused Deposition Modeling (FDM) 3D printer. Furthermore, we demonstrated the possibility of the rapid production of a range of functional flexible bending sensors using a simple, low-cost FDM 3D printer. Accurate and reproducible functional materials made by FDM 3D printers are an effective tool for the fabrication of flexible sensor electronic devices. The 3D-printed flexible bending sensor consisted of polyurethane and a conductive filament. Two patterns of electrodes (straight and Hilbert curve) for the 3D printing flexible sensor were fabricated and analyzed for the characteristics of bending displacement. The experimental results showed that the straight curve electrode sensor sensing ability was superior to the Hilbert curve electrode sensor, and the electrical conductivity of the Hilbert curve electrode sensor is better than the straight curve electrode sensor. The results of this study will be very useful for the fabrication of various 3D-printed flexible sensor devices with multiple degrees of freedom that are not limited by size and shape.

• 한국결정성장학회지
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• 제30권5호
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• pp.174-182
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• 2020

최근 잉크젯 프린팅 기술을 이용한 인쇄전자 분야가 차세대 기술로서 각광받고 있으며, 복수의 프린트 헤드(head)로부터 다양한 잉크 형태의 소재를 정밀하게 출력하여 적층할 수 있는 3D 프린팅 기술에 관한 연구가 활발하게 진행되고 있다. 본 연구에서는 잉크젯 3D 프린팅 기술을 이용하여 광경화성 실리카 잉크와 PVP가 첨가된 나노 구리 잉크로 절연층과 전도층의 복합구조체를 제작하였다. 프린팅 구동 조건과 잉크의 유변학적 거동을 최적화하여 정밀한 광경화 실리카 절연층을 적층 제조하였으며, 절연층의 저항은 2.43 × 10¹³ Ω·cm의 값을 나타내었다. 광경화 실리카 절연층 위에는 액적 간격 제어를 통하여 나노 구리 전도층을 프린팅하였다. PVP 첨가 나노 구리 잉크의 소결은 IPL 광소결 공정을 이용하였으며, 어닐링 온도와 인가 전압 변화에 따른 전기적, 기계적 특성을 확인하였다. 100℃ 어닐링 온도와 700 V IPL 광소결 조건에서 PVP가 첨가된 나노 구리 전도층의 저항은 29 μΩ·cm으로 매우 낮으며, 광경화 실리카 절연층과의 접착력은 매우 우수한 것으로 확인하였다.

• 한국재료학회지
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• 제30권7호
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• pp.369-375
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• 2020

FDM 3D printing structures have rough surfaces and require post-treatment to improve the properties. Fumigation is a representative technique for removing surface unevenness. Surface treatment by fumigation proceeds by dissolving the surface of the protruding structure using a vaporized solvent. In this study, 3D printed PVB outputs are surface-treated with ethyl-alcohol fumigation. As the fumigation time increases, the surface flattens as ethanol dissolves the mountains on the surface of PVB and the surface valleys are filled with dissolved PVB. Through the fumigation process, the mechanical strength tends to decrease, and deformation rate increases. Ethanol vapor permeates into PVB, widening the distance between chains and resulting in weak bonding strength between chains. In order to confirm the effect of fumigation only, an annealing process is performed at 80 ℃ for 1, 5, 10, 30, and 50 minutes and the results of the fumigation are compared.

• 전기전자학회논문지
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• 제26권4호
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• pp.705-709
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• 2022

Poly(vinylidene fluoride-trifluoroethylene)(P(VDF-TrFE)) 고체 전해질 층의 어닐링 온도가 고분자 멤리스터의 전기적 특성에 미치는 영향을 분석하였다. 형태적 분석에서 100℃ 어닐링 온도를 갖는 P(VDF-TrFE) (100P(VDF-TrFE)) 박막 대비 200℃ 어닐링 온도를 갖는 P(VDF-TrFE) (200P(VDF-TrFE)) 박막의 표면 거칠기가 약 5배 크고 두께는 약 20% 작은 것으로 나타났다. 100P(VDF-TrFE)를 갖는 멤리스터 (M100) 대비 200P(VDF-TrFE) 멤리스터 (M200)의 set voltage는 약 50% 감소하였고, reset voltage의 크기는 약 30% 증가하였다. 또한, M200이 M100보다 더 나은 메모리 유지 특성을 갖는 것으로 나타났다. 이러한 차이는 M100 대비 M200 내부의 강한 국소 전기장 때문인 것으로 판단된다. 본 연구는 고분자 멤리스터의 어닐링 온도의 중요성을 제시함에 의의가 있다.

• 전기전자학회논문지
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• 제25권2호
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• pp.322-329
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• 2021

본 연구에서는 열처리 후 Island 표면 구조를 가지는 고분자 Poly(vinylidenefluoride-co-trifluoroethylene) [P(VDF-TrFE)]를 사용하여 유기 발광 다이오드의 광추출 효율을 향상시키기 위한 방법을 제시하였다. Island 구조의 P(VDF-TrFE) 표면 위에 임프린트한 polydimethylsiloxane (PDMS)는 Spike 구조를 띄고 이를 통해 전류 및 외부양자 효율을 약 20%을 향상시켰다. 제작된 필름은 8.2의 낮은 Haze특성을 보이며, 93.4% 우수한 투과도 특성으로 인해 Pixel blur 없이 광효율을 향상시킬 수 있음을 확인하였다.

• 전기전자학회논문지
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• 제27권1호
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• pp.25-29
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• 2023

폴리실라잔 고체 전해질 층과 은(Ag) 활성 전극의 공정이 멤리스터의 전기적 특성에 미치는 영향을 살펴보았다. 더 높은 온도에서 어닐링된 고체 전해질을 갖는 멤리스터가 더 낮은 온도에서 어닐링된 고체 전해질을 갖는 소자보다 더 높은 set voltage 및 더 나은 메모리 유지 특성을 보였다. 어닐링 온도 증가에 따른 set voltage의 증가 및 메모리 유지 특성의 향상은 각각 고체 전해질 층 내부의 빈 공간의 감소 및 균일도 증가 때문인 것으로 사료된다. 고체 전해질 층을 비교적 높은 온도에서 어닐링 할지라도, 폴리실라잔 용액의 농도가 지나치게 높은 경우에는 멤리스터의 저저항상태가 유지되지 못했다. 마지막으로, 용액공정으로 형성한 Ag 활성 전극을 갖는 멤리스터는 진공공정으로 형성한 Ag 활성 전극을 갖는 소자와 달리 WORM 특성을 갖는 것으로 나타났다. 이러한 WROM 특성은 용액공정 Ag 활성 전극에 존재하는 형태적 결함 때문인 것으로 사료된다.