• Title/Summary/Keyword: 3D Finite element analysis

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Seismic characterization of cold formed steel pallet racks

  • Saravanan, M.;Marimuthu, V.;Prabha, P.;Surendran, M.;Palani, G.S.
    • Earthquakes and Structures
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    • 제7권6호
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    • pp.955-967
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    • 2014
  • Storage racks are used worldwide in industries and commercial outlets due to the advantage of lighter, faster erection and easy alteration of pallet level as required. The studies to understand the behaviour of cold formed steel pallet racks, under seismic action is one of the emerging area of research. The rack consists of perforated uprights and beams with hook-in end connector, which enables the floor height adjustments. The dynamic characteristics of these racks are not well established. This paper presents the dynamic characteristics of 3-D single bay two storey pallet rack system with hook-in end connectors, which is tested on shake table. The sweep sine test and El Centro earthquake acceleration is used to evaluate the seismic performance of the cold formed steel pallet racks. Also an attempt is made to evaluate the realistic dynamic characteristics by using STAAD Pro software. Modal analysis is performed by incorporating the effective moment of inertia of the upright, which considers the effect of presence of perforations and rotational stiffness of the beam-to-upright connection to determine the realistic fundamental frequency of pallet racks, which is required for carrying out the seismic design. Finite element model of the perforated upright section has been developed as a cantilever beam through which effective moment of inertia is evaluated. The stiffness of the hook-in connector is taken from the previous study by Prabha et al. (2010). The results from modal analysis are in good agreement with the respective experimental results.

RAP 콘크리트의 비선형 응력-변형률 특성이 강성포장 구조해석에 미치는 영향 (Effects of the Non-linear Stress-Strain Behavior of RAP Concrete on Structural Responses for Rigid Pavement Application)

  • 김국주;천상현;박봉석;티아 맹
    • 한국도로학회논문집
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    • 제19권1호
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    • pp.37-44
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    • 2017
  • PURPOSES : This study is primarily focused on evaluating the effects of the non-linear stress-strain behavior of RAP concrete on structural response characteristics as is applicable to concrete pavement. METHODS : A 3D FE model was developed by incorporating the actual stress-strain behavior of RAP concrete obtained via flexural strength testing as a material property model to evaluate the effects of the non-linear stress-strain behavior to failure on the maximum stresses in the concrete slab and potential performance prediction results. In addition, a typical linear elastic model was employed to analyze the structural responses for comparison purposes. The analytical results from the FE model incorporating the actual stress-strain behavior of RAP concrete were compared to the corresponding results from the linear elastic FE model. RESULTS : The results indicate that the linear elastic model tends to yield higher predicted maximum stresses in the concrete as compared to those obtained via the actual stress-strain model. Consequently, these higher predicted stresses lead to a difference in potential performance of the concrete pavement containing RAP. CONCLUSIONS : Analysis of the concrete pavement containing RAP demonstrated that an appropriate analytical model using the actual stress-strain characteristics should be employed to calculate the structural responses of RAP concrete pavement instead of simply assuming the concrete to be a linear elastic material.

열간 자유단조 공정시 내부 공극 압착 거동에 관한 연구 (A study on Cavity Closure Behavior During Hot Open Die Forging Process)

  • 권용철;이정환;이승욱;정용수;김남수;이영선
    • 소성∙가공
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    • 제16권4호
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    • pp.293-298
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    • 2007
  • Recently, there is a need to produce a large forged part for the flight, shipping, some energies, and military industries, etc. Therefore, an open die forging technique of cast ingots is required to obtain higher quality of large size forged parts. Cogging process is one of the primary stages in many open die forging processes. In the cogging process prior to some open die forging processes, internal cavities have to be eliminated for defect-free. The present work is concerned with the elimination of the internal cavities in large ingots so as to obtain sound products. In this study, hot compression tests were carried out to obtain the flow stress of cast microstructure at different temperature and strain rates. The FEM analysis is performed to investigate the overlap defect of cast ingots during cogging stage. The measured flow stress data were used to simulate the cogging process of cast ingot using the practical material properties. Also the analysis of cavity closure is performed by using the $DEFORM^{TM}-3D$. The calculated results of cavity closure behavior are compared with the measured results before and after cogging, which are scanned by the X-ray scanner. From this result, the criteria for deformation amounts effect on the cavity closure can be investigated by the comparison between practical experiment and numerical analysis.

자기동이 가능한 2상 SRM의 자기적 특성에 관한 연구 (The Study on Magnetic Characteristics of 2 Phase SRM with Self-Starting Capability)

  • 오석규;이치우
    • 조명전기설비학회논문지
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    • 제22권9호
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    • pp.47-54
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    • 2008
  • 중소형 가변속 전동기구는 성능뿐만 아니라 가격경쟁력이 중요한 요인 중에 하나로 인식되고 있다. 가변속 전동기중에서 SRM을 중소형 전동기로서 적용할 때 가격경쟁력 측면에서 보면 단상이나 2상이 적합하다. 그러한 이유로 전력용량이 비교적 작은 가정용 전동기구에는 거의 단상 혹은 2상 SRM이 연구되고 있다. 그러나 단상 SRM은 근본적으로 발생토오크가 블연속적이여서 운전특성이 떨어지고 자기동능력이 없어 기동을 위한 보조적인 장치가 항상 필요하다. 또한 2상 SRM은 연속적인 토오크를 만들 수 있으나 기동에 관해서는 아 도 많은 문제점을 안고 있다. 제안한 2상 6/3 SRM은 일반적인 다른 SRM과 달리 고정자 철심에 자속의 교번 없이 구동이 가능하여 철손을 줄일 수 있다. 또한 일반적으로 단상과 2상의 SRM에서 실용화에 있어서 가장 장애가 된 자기동이 안 되는 문제점을 회전자의 비대칭 형상을 이용하여 구동특성의 저하없이 자기동 능력을 가지게 되었다. 특성 해석을 위해 FEM 해석프로그램인 FLUX2D을 사용하였다.

열해석을 이용한 자기부상자석의 설계 (Design of Levitation Magnet with Thermal Analysis)

  • 배덕권;성호경;윤용수;배준한;조정민;김동성
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2007년도 제38회 하계학술대회
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    • pp.1185-1186
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    • 2007
  • The UTM-01 developed in 1998 was the first maglev vehicle in Korea for the urban transit maglev (UTM) system. Through the improvement of UTM-01 and development of UTM02, the commercialization of the UTM system is being prepared now. In order to prepare for the commercialization of maglev, it is necessary that an optimal design of the levitation magnet should be provided for the safe operation of the vehicle. The levitation force is formed through the function of magnetic flux density on the top of magnet poles and gap between magnet pole and guide rail. To generate a magnetic field that is high enough to levitate the vehicle, ferromagnetic materials, such as pure iron for magnet pole and SS400 for guide rail, were used. The heat generated by $I^2R$ loss of magnet conductor makes the thermal convection on the surface of magnet including coil and poles. As these two characteristics are nonlinear phenomena, this paper deals with the nonlinear analysis on the magnetic and thermal properties of the U-type levitation magnet by using 3-D finite element method (FEM). Base on the analysis results, a small scale U-type magnet was designed, manufactured, and tested and it was verified that the magnet manufactured was satisfactory to all the design specifications.

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고강도 강판을 적용한 프런트 사이드 멤버의 스프링백 해석 (Springback Analysis of the Front Side Member with Advanced High Strength Steel)

  • 송정한;김세호;박성호;허훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.106-109
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    • 2005
  • Springback is a common phenomenon in sheet metal forming, caused by the elastic recovery of the internal stresses after removal of the tooling. Recently, advanced high strength steels (AHSS) such as TRIP and DP are finding acceptance in the automotive industry because their superior strength to weight ratio can lead to improved fuel efficiency and assessed crashworthiness of vehicles. The major troubles of the automotive structural members stamped with high strength steel sheets are the tendency of the large amount of springback due to the high yield strength and the tensile strength. The amount of springback is mainly influenced by the type of the yield function and anisotropic model induced by rolling. The discrepancy of the deep drawn product comparing the data of from the product design induced by springback must be compensated at the tool design stage in order to guarantee its function and assembly with other parts. The methodology of compensation of the low shape accuracy induced by large amount of springback is developed by the expert engineer in the industry. Recently, the numerical analysis is introduced in order to predict the amount of springback and to improve the shape accuracy prior to tryout stage of press working. In this paper, the tendency of springback is evaluated with respect to the blank material. The stamping process is analyzed fur the front side member formed with AHSS sheets such as TRIP60 and DP60. The analysis procedure fully covers the binderwrap, stamping, trimming and springback process with the commercial elasto-plastic finite element code LS-DYNA3D.

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진동수 구속조건을 갖는 대형구조계의 효율적 동특성 최적화방법 (An Efficient Dynamic Optimization Method for Large Structures with Frequency Constraints)

  • 김병현;정태영;김극천
    • 대한조선학회논문집
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    • 제31권2호
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    • pp.91-98
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    • 1994
  • 대형구조계에 대하여 구조중량의 최소화를 기하면서 고유진동수 제한조건을 만족시키는 동특성 최적화에 효율적인 한 방법을 제안한다. 일련의 근사최적화문제를 형성하는데 있어서는 고유진동수의 설계파라메터에 대한 감도와 설계파라메터의 역에 대한 감도를 병용하는 근사방법을 사용하며, 설계변수의 변화에 따른 고유진동해석 및 감도계산은 저자가 조선학회논문집 제30권 제3호에 발표한 바 있는 부분구조진동형 합성방법에 의거한다. 설계파라메터에 대한 감도와 설계파라메터의 역에 대한 감도를 병용하는 근사방법은 전자만을 사용하는 근사방법에 비해 적은 회수의 재해석으로 고유진동수 제한조건을 만족하는 설계값을 얻을 수 있다. 또한 설계변경에 따른 재해석시 앞서 발표했던 부분구조진동형 합성방법의 장점을 활용하므로써 효율적인 재해석이 가능하다. 제안된 방법의 유용성은 외팔보유추 구조계 및 선체단순화 2-D FEM모델의 상부구조를 대상으로 한 수치예제를 통하여 검증되었다.

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17cc급 자동차용 압축기 핵심부품의 구조 안정성에 관한 수치적 연구 (A Numerical Study on the Structural Stability Optimization of the Core Components of a 17cc Automotive Compressor)

  • 양용군;우위팅;진진;류성기
    • 한국기계가공학회지
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    • 제20권5호
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    • pp.69-75
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    • 2021
  • Fuel economy has always been a major issue for the automotive industry due to environmental concerns. In particular, it is known that only 5-20% of the energy generated in a car that mainly uses an internal combustion engine is converted to increase fuel efficiency, many methods have been proposed. Among these methods, weight reduction is most commonly used because it is the simplest and cheapest. Weight is always the main reason for energy consumption, therefore, reducing weight is the best way to increase fuel efficiency while simultaneously saving on material costs. To reduce the weight of a compressor, material substitution is used. However, aluminum (a lighter metal substitute) is more fragile than steel, therefore, structural stability must be verified through testing. In this paper, we performed a 3D analysis to investigate whether aluminum can be used without compromising structural stability. Our investigation included static analysis and thermal analysis. As a result, we found that an aluminum swash plate can be safely applied on a shaft instead of steel; it reduces weight while maintaining stability that is equal to or better than steel.

독립형 LNG 화물창의 공학적 결함 평가 (Engineering Critical Assessement for an Independent Type-B LNG Cargo Tank)

  • 서재훈;박규식;차인환;정준모
    • 대한조선학회논문집
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    • 제60권4호
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    • pp.213-221
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    • 2023
  • The demand for Liquefied Natural Gas (LNG) carriers and LNG-fueled ships has significantly increased in recent years due to the sulfur-oxide emission regulations by the International Maritime Organization (IMO). The main goal of this paper is to introduce the process for the Engineering Critical Assessment (ECA) of IMO independent type-B cargo tanks made from 9% nickel alloy. A methodology proposed by the British Standard was used to conduct ECA for any structure with initial flaws. Based on this standard, a Matlab code was developed to perform ECA. Coarse mesh Finite Element Analysis (FEA) was performed on an independent type-B LNG cargo tank with a capacity of 15,000 m3. The location with the highest development of maximum principal stress was identified at the bottom of the cargo tank. Fine mesh FEA was performed to obtain the stress range required for ECA. The dynamic cargo tank loads used for FEA were determined using some ship rules presented by Det Norske Veritas. As a result of performing a 20-year long-term crack propagation analysis with a semi-elliptical surface crack, the fracture-to-yield ratio exceeded the Fracture Assessment Line (FAL) and some structural reinforcement was necessary. Performing a 15-day short-term crack propagation analysis, the fracture-to-yield ratio remained within the FAL, and no significant LNG leaks were expected. This paper is believed to provide a guide for performing ECA of LNG cargo tanks in the future by providing the basic theory and application sample necessary to perform ECA.

Static behavior of stud shear connectors with initial damage in steel-UHPC composite bridges

  • Qi, Jianan;Tang, Yiqun;Cheng, Zhao;Xu, Rui;Wang, Jingquan
    • Advances in concrete construction
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    • 제9권4호
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    • pp.413-421
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    • 2020
  • For steel-concrete girders made composite using shear studs, initial damage on studs induced by weld defect, unexpected overloading, fatigue and others might degrade the service performance and even threaten the structural safety. This paper conducted a numerical study to investigate the static behavior of damaged stud shear connectors that were embedded in ultra high performance concrete (UHPC). Parameters included damage degree and damage location. The material nonlinear behavior was characterized by multi-linear stress-strain relationship and damage plasticity model. The results indicated that the shear strength was not sensitive to the damage degree when the damage occurred at 2/3d (d is the stud diameter) from the stud root. An increased stud area would be engaged in resisting shear force as the distance of damage location from stud root increased and the failure section becomes inclined, resulting in a less reduction in the shear strength and shear stiffness. The reduction factor was proposed to consider the degradation of the shear strength of the damaged stud. The reduction factor can be calculated using two approaches: a linear relationship and a square relationship with the damage degree corresponding to the shear strength dominated by the section area and the nominal diameter of the damaged stud. It was found that the proposed method is preferred to predict the shear strength of a stud with initial damage.