• Title/Summary/Keyword: 3D FEM simulation

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Improvement of the Representative Volume Element Method for 3-D Scaffold Simulation

  • Cheng Lv-Sha;Kang Hyun-Wook;Cho Dong-Woo
    • Journal of Mechanical Science and Technology
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    • v.20 no.10
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    • pp.1722-1729
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    • 2006
  • Predicting the mechanical properties of the 3-D scaffold using finite element method (FEM) simulation is important to the practical application of tissue engineering. However, the porous structure of the scaffold complicates computer simulations, and calculating scaffold models at the pore level is time-consuming. In some cases, the demands of the procedure are too high for a computer to run the standard code. To address this problem, the representative volume element (RVE) theory was introduced, but studies on RVE modeling applied to the 3-D scaffold model have not been focused. In this paper, we propose an improved FEM-based RVE modeling strategy to better predict the mechanical properties of the scaffold prior to fabrication. To improve the precision of RVE modeling, we evaluated various RVE models of newly designed 3-D scaffolds using FEM simulation. The scaffolds were then constructed using microstereolithography technology, and their mechanical properties were measured for comparison.

Implementation of Q-Tensor Model into 3-D Finite Element Method (FEM) Numerical Solver

  • Shin, Woo-Jung;Yoon, Hyung-Jin;Won, Tae-Young
    • 한국정보디스플레이학회:학술대회논문집
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    • 2007.08a
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    • pp.509-512
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    • 2007
  • In this paper, we report our successful implementation of Q tensor model in threedimensional finite element method (FEM) simulator. The 3D-FEM Q tensor-model-based simulation revealed that the spaly-to-bend transition occurs only at 4 V while the vector-model based FEM solver provides an erroneous transition voltage of 8 V.

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Comparison of Biot-Savart's Law and 3D FEM in the Study of Electromagnetic Forces Acting on End Winding

  • Kim, Ki-Chan
    • Journal of Electrical Engineering and Technology
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    • v.6 no.3
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    • pp.369-374
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    • 2011
  • An induction motor operated with high voltage source generally generates high current in starting mode and has a long transient time after being started. This large and sustaining starting current causes the end windings of the stator to have excessive electromagnetic force. This force is the source of vibration and has a negative and serious influence on the insulation of end windings. Therefore, designing the end winding part with an appropriate support system is needed. To design the support ring enclosing the end windings, we analyze the distribution of electromagnetic force on the end windings by applying the Biot-Savart's law and the 3D finite element method (FEM), and comparing two simulation methods. Finally, we verify the safety of the support structure of the end winding part using stress analysis, which is analyzed with the electromagnetic forces from the 3D FEM simulation.

Analysis of the Metal Flow in H-Beam Rolling using Beam Blank (빔 블랑크를 이용한 H 형강 압연 거동 연구)

  • Kim, J.M.;Choi, W.N.;Park, C.S.;Kim, K.W.
    • Transactions of Materials Processing
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    • v.22 no.7
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    • pp.383-388
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    • 2013
  • Metal flow of the beam blank during H-beam rolling was examined in order to correlate the rolling defects with the beam blank configuration. For this purpose, H-beam rolling was performed on the beam blank where stainless steel bolts were inserted as the marker at the web and flange. The positional variation of the marker was monitored at each rolling pass, and the result was compared with the 3D FEM simulation employing the point tracking function. The simulation results were reasonably agreed with the experimental within the error of 0.5~1mm on both web and flange of the H-beam. It is anticipated that the 3D FEM simulation employing the point tracking function provides the guidance information on analyzing the correlation between the rolling defects and the beam blank configuration in H-beam rolling.

Rolling Process and Roll Stress Analysis of CB100 using by 3D FEM (3 차원 FEM 을 이용한 CB100의 압연공정 및 롤 응력 해석)

  • Kim, J.M.;Park, C.S.;Woo, K.M.
    • Transactions of Materials Processing
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    • v.19 no.2
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    • pp.101-106
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    • 2010
  • CB100 is one of the channel type products in the steel beam. In this study, rolling process of CB100 is analyzed by 3D FEM simulation and rolling process. FEM simulation result is compared with rolling process data. Also the intermediate & finishing roll stress analysis is carried out and the suitability of the roll through roll stress resultant analysis is evaluated. In order to decrease the roll stress, new pass schedule is developed for stable load balance between intermediate and finishing rolling stand. Therefore new rolling pass schedule is verified by the analysis results of rolling process and roll stress. By the analysis results, the credibility of rolling process analysis was obtained and it was determined that the possibility of roll damage between intermediate and finishing mill was high. So the new pass schedule was developed. Through the result of rolling process and roll stress analysis, it was obtained that the reduction of roll stress and stable load balance.

Finite Element Analysis for the Body-making Process of Steel D&I Can (Steel D&I Can 몸체성형을 위한 FEM 해석)

  • Jung, S.W.;Jung, C.K.;Nam, J.B.;Jin, Y.S.;Han, K.S.
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.459-464
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    • 2001
  • The main object of this study is to develop a reliable FEM simulation technique for the analysis of Steel D&I Can bodymaking process using ABAQUS software. The body making process includes drawing, redrawing, 3 step ironing, doming. The newly developed FEM code in this research is based on the previous research achievement of POSCO for the drawing, redrawing and ironing process. The analysis is performed using two dimensional axisymmetric elements to analyze the punch force, the height of can, the distribution of residual stress and strain. The effect of blank thickness, gap of ironing die is also analyzed.

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Effective 3-D FEM for large-scale high temperature superconducting racetrack coil

  • Huang, Xiangyu;Huang, Zhen;Xu, Xiaoyong;Li, Wan;Jin, Zhijian
    • Progress in Superconductivity and Cryogenics
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    • v.21 no.3
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    • pp.32-37
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    • 2019
  • In various types of large-scale electrical applications, the number of coil turns in such machines is usually large. Electromagnetic simulation of large-scale superconducting coils (tens to hundreds of turns) is indispensable in the design process of superconducting electrical equipment. However, due to the large scale of the coil and the large aspect ratio of super-conducting material layer in HTS coated conductor, it is usually difficult or even unable to perform 3-D transient electromagnetic simulation. This paper introduces an effective 3-D electromagnetic simulation method for large-scale HTS coated conductor coil based on T-A formulation. The simulation and experimental results show that the 3-D model based on the T-A formulation using homogeneous strategy is more accurate than the traditional 2-D models. The memory usage is not sensitive to the number of turns and this model will be even more superior as the number of turns becomes larger.

Manufacturing Prototype and Characteristics Analysis of Disk type Single Phase SRM by 3D Finite Element Method (3차원 FEM 해석에 의한 디스크형 단산 SRM의 시작기 제작과 특성 해석)

  • Lee, Jong-Han;O, Yeong-Ung;Im, Su-Saeng;Lee, Eun-Ung
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.48 no.6
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    • pp.316-321
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    • 1999
  • Disk type single phase switched reluctance motor which is a simple robust construction, simple control circuit and low manufacturing cost, has a characteristics of axial and radial flux machines. However, because this DSPSRM has a complicated magnetic circuit, it is difficult to analyze the design characteristics.. In this study, the calculation of design parameter based on the conventional design theory of electric machine and the characteristics analysis by computer simulation was performed. As the DSPSRM has the characteristics of both AFM and RFM, it is difficult to analyze its characteristics by the 2D FEM. 3D FEM was applied in the analysis of energy distribution and approximated calculation of torque characteristics with rotor positions. With analysis results, prototype of DSPSRM is manufactured.

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Reliability verification of cutting force experiment by the 3D-FEM analysis from reverse engineering design of milling tool (밀링 공구의 역 공학 설계에서 3D 유한요소 해석을 통한 절삭력 실험의 신뢰성 검증)

  • Jung, Sung-Taek;Wi, Eun-Chan;Kim, Hyun-Jeong;Song, Ki-Hyeok;Baek, Seung-Yub
    • Design & Manufacturing
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    • v.13 no.2
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    • pp.54-59
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    • 2019
  • CNC(Computer Numerical Control) machine tools are being used in various industrial fields such as aircraft and automobiles. The machining conditions used in the mold industry are used, and the simulation and the experiment are compared. The tool used in the experiment was carried out to increase the reliability of the simulation of the cutting machining. The program used in the 3D-FEM (finite element method) was the AdvantEdge and predicted by down-milling. The tool model is used 3D-FEM simulation by using the cutting force, temperature prediction. In this study, we carried out the verification of cutting force by using a 3-axis tool dynamometer (Kistler 9257B) system when machining the plastic mold Steel machining of NAK-80. The cutting force experiment data using on the charge amplifier (5070A) is amplified, and the 3-axis cutting force data are saved as a TDMS file using the Lab-View based program using on NI-PXIe-1062Q. The machining condition 7 was the most similar to the simulation and the experimental results. The material properties of the NAK-80 material and the simulation trends reflected in the reverse design of the tool were derived similarly to the experimental results.

Process Design for Large-Scale Ring-Rolling of Ti-6Al-4V Alloy (Ti-6Al-4V 합금의 대형 링 압연공정설계)

  • Yeom, J.T.;Kim, J.H.;Lee, D.G.;Park, N.K.;Choi, S.S.;Lee, C.S.
    • Transactions of Materials Processing
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    • v.16 no.3 s.93
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    • pp.172-177
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    • 2007
  • The process design for large-scale ring rolling of Ti-6Al-4V alloy was performed by calculation method, processing map approach and FEM simulation. The ring rolling design includes geometry design and optimization of process variables. The calculation method was used to make geometry design such as initial billet and blank sizes, and final rolled ring shape. A commercial FEM code, SHAPE-RR was used to simulate the effect of process variables in ring rolling on the distribution of the internal state variables such as strain, strain rate and temperature. In order to predict the forming defects during ring rolling and the formation of over-heating above $\beta$-transus temperature due to deformation heating, the process-map approach based on Ziegler's instability criterion was used with FEM simulation. Finally, an optimum process design to obtain sound Ti-6Al-4V rings without forming defects was suggested through combined approach of Ziegler's instability map and FEM simulation results.