• Title/Summary/Keyword: 3D FE

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On Relevant Ramberg-Osgood Fit to Engineering Non-Linear Fracture Mechanics Analysis (정확한 비선형 파괴역학 해석을 위한 Ramberg-Osgood 상수 결정법)

  • Huh, Nam-Su;Kim, Yun-Jae;Choi, Young-Hwan;Yang, Jun-Seok;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.9
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    • pp.1571-1578
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    • 2003
  • This paper proposes a robust method for the Ramberg-Osgood(R-O)fit to accurately estimate elastic-plastic J from engineering fracture mechanics analysis based on deformation plasticity. The proposal is based on engineering stress-strain data to determine the R-O parameters, instead of true stress-strain data. Moreover, for practical applications, the method is given not only for the case when full stress-strain data are available but also for the case when only yield and tensile strengths are available. Reliability of the proposed method for the R-O fit is validated against detailed 3-D Finite Element (FE) analyses for circumferential through-wall cracked pipes under global bending using five different materials, three stainless steels and two ferritic steels. Taking the FE J results based on incremental plasticity using actual stress-strain data as reference, the FE J results based on deformation plasticity using various R-O fits are compared with reference J values. Comparisons show that the proposed R-O fit provides more accurate J values for all cases, compared to existing methods for the R-O fit. Advantages of the proposed R-O fit in practical applications are discussed, together with its accuracy.

Plastic Limit Loads of 90° Elbows with Local Wall-Thinning Using Small Strain FE Limit Analyses (II)- Bending Moment - (소변형 이론에 입각한 감육이 존재하는 90 도 곡관의 소성 한계 하중 (II)- 굽힘 -)

  • Kim, Jong-Hyun;An, Joong-Hyok;Hong, Seok-Pyo;Park, Chi-Yong;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.4
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    • pp.496-505
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    • 2007
  • This paper proposes closed-form plastic limit load solutions for elbows under in-plane bending, via three-dimensional (3-D), small strain FE limit analyses using elastic-perfectly plastic materials. A wide range of elbow and thinning geometries are considered. For systematic analyses of the effect of the axial thinning length on limit loads, two limiting cases are considered; a sufficiently long wall thinning, and the circumferential part-through surface crack. Closed-form plastic limit load solutions for wall thinning with intermediate longitudinal extents are then obtained from these two limiting cases. The effect of the axial extent of wall thinning on plastic limit loads for elbows is highlighted by comparing that for straight pipes. Although the proposed solutions are developed for the case when wall thinning exists in the center of elbows, it is also shown that they can be applied to the case when wall thinning exists anywhere within the elbow.

A study on interface heat transfer coefficient in hot forging of Al6061 by experiments and FE analysis (Al6061 열간단조시 계면열전달계수에 관한 연구)

  • Kwon J. W.;Lee Y. S.;Kwon Y. N.;Lee J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.219-222
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    • 2005
  • The temperature difference between die and workpiece has frequently caused various surface defects. The non-homogeneous temperature distribution of forged part should be analyzed to prevent the generation of various defects related with the temperature. The surface temperatures were mainly affected by the coefficient of thermal contact conductance. The precise coefficient is necessary to predict accurately the temperature changes of die and workpiece. The experiment is preformed to measure the temperature distribution of die and workpiece in closed die upsetting. And then, the coefficient is classified into function of pressure and confirmed by the comparison between experiments and FE analyses using the other model. The FE analysis to predict the temperature distribution is performed by commercial software $DEFORM-3D^{TM}$. However, it might be impossible to measure directly the temperature distribution of forged part. Therefore, the comparisons between measured temperature and predicted values are performed with the hardness of Al6061-forged part.

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Experimental Study on the Combustion Characteristics of Magnesium using Infrared Thermography and FE-SEM (적외선 열화상법 및 FE-SEM을 활용한 마그네슘 연소특성에 관한 실험적 연구)

  • Lee, Jun-Sik;Nam, Ki-Hun
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.6_2
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    • pp.927-934
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    • 2020
  • Magnesium powder has been widely used in various industries because it is light weight and extremely high mechanical strength including aeronautics and chemicals. However, magnesium, as a combustible metal, poses serious safety issues such as fires and explosions if it is not managed properly. Especially, magnesium's max adiabatic flame temperature is 3,340℃ and it is impossible to extinguish it by using water, CO2 and Halonagents. The aim of this study is to identify the combustion characteristics of magnesium powder. We carried out a combustion experiment, using 1 kg of magnesium (purity > 99 %, particle < 150 ㎛). The features of the magnesium burning process were scrutinized using infrared thermal image analysis. Also, a field-emission scanning electron microscope (FE-SEM) were used employed to analyze particulate composites and properties. It concludes the significant tendency of magnesium fire and light, combustion carbide's particle characteristics. This study contributes to make better prevention and response manners to magnesium fires, as well as fire investigation measures.

Dispersion Stability of Pigments in Aqueous Solution of Anionic Oligo-Type Surfactants(Parts 2) - Dispersion of Red Iron Oxide or Titanium Dioxide - (올리고머형 음이온성 계면활성제 수용액에서 안료의 분산안정성(제2보) - 산화철이나 산화티티늄의 분산 -)

  • Lee, Hyang Woo;Lee, Jin Hee;Park, Heung Joe;Nam, Ki Dae
    • Applied Chemistry for Engineering
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    • v.10 no.1
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    • pp.1-5
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    • 1999
  • The dispersing performance of oligomer-type anionic surfactants ($C_mD-Na$), cooligomers of diethylester maleate and alkylvinylether of different alkyl chain lengths or polymerization degree were studied on the aqueous suspension of iron dxide or titanium dioxide particles which are hydrophilic pigments. The dispersion behavior of oligomer-type surfactants for these dispersoids, although anion charges on the surface of pigments particles showed different dispersing properties, was dependent upon the side alkyl chain length. Oligomer-type surfactants having more than $C_8$ side alkyl chain exhibited large dispersing action for relatively hydrophobic ${\alpha}-Fe_2O_3$ and Anatase $TiO_2$ in the concentration range of more than 0.1% oligomer-type surfactant solutions.

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Development of High Performance Battery for Navigation Aid's Power (항로표지(등부표) 전원공급용 고성능 축전지 개발)

  • Yoon, Seok-Jun;Cho, Myung-Hun;Lee, Dae-Pyo
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2009.06a
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    • pp.435-438
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    • 2009
  • A navigation aid buoy is a kind of safety facility for maritime navigation with a purpose of leading the vessels for navigating, docking and sail off. An advanced rechargeable battery is required for stable power supply for navigation aid buoy as the high magnitude LED lamps, real time location/control for navigation aids and e-Navigation support systems with maritime climate observation equipments have recently been deployed. This study is focused on the lithium battery, especially lithium polymer battery which is believed to be safer than the other types of batteries. The lithium polymer battery reviewed in this study is designed with $LiFePO_4$-based cathode, which has superior safety features to the oxide-based cathodes. Besides, a 3.6kWh battery pack has been built with the above-mentioned unit cells for the purpose of comparative research with lead acid battery system.

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Vision-based dense displacement and strain estimation of miter gates with the performance evaluation using physics-based graphics models

  • Narazaki, Yasutaka;Hoskere, Vedhus;Eick, Brian A.;Smith, Matthew D.;Spencer, Billie F.
    • Smart Structures and Systems
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    • v.24 no.6
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    • pp.709-721
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    • 2019
  • This paper investigates the framework of vision-based dense displacement and strain measurement of miter gates with the approach for the quantitative evaluation of the expected performance. The proposed framework consists of the following steps: (i) Estimation of 3D displacement and strain from images before and after deformation (water-fill event), (ii) evaluation of the expected performance of the measurement, and (iii) selection of measurement setting with the highest expected accuracy. The framework first estimates the full-field optical flow between the images before and after water-fill event, and project the flow to the finite element (FE) model to estimate the 3D displacement and strain. Then, the expected displacement/strain estimation accuracy is evaluated at each node/element of the FE model. Finally, methods and measurement settings with the highest expected accuracy are selected to achieve the best results from the field measurement. A physics-based graphics model (PBGM) of miter gates of the Greenup Lock and Dam with the updated texturing step is used to simulate the vision-based measurements in a photo-realistic environment and evaluate the expected performance of different measurement plans (camera properties, camera placement, post-processing algorithms). The framework investigated in this paper can be used to analyze and optimize the performance of the measurement with different camera placement and post-processing steps prior to the field test.

The Effect of Natural Mineral Complex and Chitosan Supplementation on Egg Production and Characteristics in Laying Hens (사료 내 천연 미네랄과 키토산의 수준별 첨가가 산란계의 산란율 및 계란 품질에 미치는 영향)

  • Yoo, J.S.;Kim, J.D.;Cho, J.H.;Chen, Y.J.;Kim, H.J.;Min, B.J.;Kang, D.K.;Kim, I.H.
    • Korean Journal of Poultry Science
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    • v.33 no.4
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    • pp.309-316
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    • 2006
  • This study was conducted to investigate the effects of dietary natural mineral liquid complex on egg production and characteristics in laying hens. A total of two hundreds fifty two, 63-weeks-old, Hy-line brown commercial layers were used for 6 weeks. Seven dietary treatments included CON (Control), C1-M0.25 (CON diet+1% chitosan+0.25% natural mineral complex), C1-M0.5 (CON diet+1% chitosan+0.50% natural mineral complex), C2-M0.25 (CON diet+2% chitosan+0.25% natural mineral complex), C2-M0.50 (CON diet+2% chitosan+0.50% natural mineral complex), C3-M0.25 (CON diet+ 3% chitosan+0.25% natural mineral complex) and C3-M0.50 (CON diet+3% chitosan+0.50% natural mineral complex). For overall period, egg production, egg shall breaking strength, haugh unit, K and Fe concentrations of blood and Fe concentration of yolk were improved in additive natural mineral treatments compared to control treatment(P<0.05). K and Fe concentrations of blood and Fe concentration of yolk were increased in added 0.5% mineral treatment compared to added 0.25% mineral treatment(P<0.05). Additive 3% chitosan + 0.5% mineral treatments were improved on egg Production and egg shall breaking strength in laying hens(P<0.05). In conclusion, chitosan and natural mineral complex supplementation in lay hens diet improved egg oduction, egg all strength and mineral concentrations of blood and yolk.

Study on the Sheet Metal Forming of the Brake Chamber Head using the Finite Element Analysis (유한요소해석을 이용한 브레이크 챔버 헤드 판재 성형에 관한 연구)

  • Lee, S.I.;Choi, D.H.;Lee, J.W.;Lee, J.H.
    • Transactions of Materials Processing
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    • v.26 no.2
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    • pp.79-86
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    • 2017
  • In this study, the sheet metal forming process of the brake chamber head, which had a complex shape compared to the conventional head part, was investigated using finite element (FE) analysis. In order to prevent the forming failures such as necking and fracture, the multi-stage forming process was introduced. The forming process consisted of three steps: (1) first drawing, (2) second drawing, (3) final forming. Experimental and FE simulated results of the brake chamber head were compared, and the results showed that the required characteristics of the straightness and the wall thickness at each location were satisfied.

Unsteady State Analysis of Al Tube Hot Extrusion by A Porthole Die (포트홀 다이에 의한 Al 튜브의 비정상상태 열간 압출 공정 해석)

  • 조형호;이상곤;박종남;김병민
    • Transactions of Materials Processing
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    • v.10 no.4
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    • pp.311-318
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    • 2001
  • Porthole die extrusion has a great advantage in the forming of long hollow section tubes. It is difficult to produce long hollow section tubes with complicated section by the conventional extrusion process with a mandrel on the stem Because of the limit of the length of mandrel and the complexity of cross section. Porthole die extrusion is affected by many parameters, such as extrusion ratio, extrusion speed, die geometry, porthole number, bearing length etc. Up to now, most of studies about porthole die extrusion have been investigated by experiments or steady state FE-analysis. However, in this paper, porthole die extrusion is analysed by the unsteady state 3D FE-simulation. And the result of unsteady state analysis is compared with the experimental result. Also, the surface state of extruded tubes are examined for the various process conditions.

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