• Title/Summary/Keyword: 304L Stainless Steel

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An Investigation of Stress Corrosion Cracking Characteristics of SUS 304 Stainless Steel Weldments (SUS 304鋼 熔接部 의 SCC特性 에 관한 硏究)

  • 김영식;임우조
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.6
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    • pp.569-575
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    • 1984
  • The characteristics of the stress corrosion cracking of SUS 304 stainless steel weldments were studied with the speciments of the constant displacement type under the environment of 42% MgC $l_{2}$ boiled solution (143.+.-.2.deg.C). The susceptibility of initiation and propagation of the stress corrosion crack was quantitatively inspected in the weld metal, heat affected zone and heat affected zone with including the reinforcement shape, respectively. Also, those susceptibility were discussed in connection with the change of mechanical and microstructural characteristics caused by heating cycle of welding. Main results obtained are as follows: (1)Stress corrosion cracking is easiest to initiate and propagate in the heat affected zone of weldment. (2)The susceptibility of stress corrosion cracking of the weldment is largely improved by eliminating the reinforcement part of the weld bead. (3)The dominant factor of the cracking susceptibility of the heat affected zone appeared to be the phenomenon of softening and sensitizing caused by welding heat cycle. (4)Under the low loading conditions, the behavior of stress corrosion cracking of the SUS 304 steel weldment is largely influenced by the pitting phenomenon in the front region of the main crack.

Evaluation of Insulation Performance and Structural Integrity of an IMO Type C LNG Storage Tank (IMO Type C LNG 저장 탱크의 단열성능 및 구조적 건전성 평가)

  • Park, Heewoo;Park, Jinseong;Cho, Jong-Rae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.7
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    • pp.1-7
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    • 2021
  • Restrictions on the emissions of nitrogen oxides, sulfur oxides, carbon dioxide, and particulate matter from marine engines are being tightened. Each of these emissions requires different reduction technologies, which are costly and require many pieces of equipment to meet the requirements. Liquefied natural gas (LNG) fuel has a great advantage in reducing harmful emissions emitted from ships. Therefore, the marine engine application of LNG fuel is significantly increasing in new ship buildings. Accordingly, this study analyzed the internal support structure, insulation type, and fuel supply piping system of a 35 m3 International Maritime Organization C type pressurized storage tank of an LNG-fueled ship. Analysis of the heat transfer characteristics revealed that A304L stainless steel has a lower heat flux than A553 nickel steel, but the effect is not significant. The heat flux of pearlite insulation is much lower than that of vacuum insulation. Moreover, the analysis results of the constraint method of the support ring showed no significant difference. A553 steel containing 9% nickel has a higher strength and lower coefficient of thermal expansion than A304L, making it a suitable material for cryogenic containers.

A Study of Mechanical Properties for Austenite Stainless Steel of Cryogenic Liquied Nitrogen Storage Tank (초저온 액화질소 저장용기의 오스테나이트계 스테인리스강의 기계적 특성 연구)

  • Choi, Dong-Jun;Park, Hyung-Wook;Cho, Jong-Rae
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.4
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    • pp.451-459
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    • 2011
  • Austenitic stainless steels of 300 series are widely used as the structural material due to excellent their cryogenic mechanical properties at cryogenic temperature. There are 316 steel which molybdenum is added to improve the austenitic stability, 316L which carbon contents is reduced to decrease the grain boundary precipitation during welding process, and 316LN which nitrogen is added to improve the austenitic stability and the mechanical strength. But material researches for the welding conditions and mechanical properties at the cryogenic temperature were insufficient so far. In this paper, the characteristics of mechanical properties considering the effect of welding conditions and cryogenic temperature are studied.

Effects of Surface Machining by a Lathe on Microstructure of Near Surface Layer and Corrosion Behavior of SA182 Grade 304 Stainless Steel in Simulated Primary Water

  • Zhang, Zhiming;Wang, Jianqiu;Han, En-hou;Ke, Wei
    • Corrosion Science and Technology
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    • v.18 no.1
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    • pp.1-7
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    • 2019
  • To find proper lathe machining parameters for SA182 Grade 304 stainless steel (SS), six kinds of samples with different machining surface states were prepared using a lathe. Surface morphologies and microstructures of near surface deformed layers on different samples were analysed. Surface morphologies and chemical composition of oxide films formed on different samples in simulated primary water with $100{\mu}g/L\;O_2$ at $310^{\circ}C$ were characterized. Results showed that surface roughness was mainly affected by lathe feed. Surface machining caused grain refinement at the top layer. A severely deformed layer with different thicknesses formed on all samples. In addition to high defect density caused by surface deformation, phase transformation, residual stress, and strain also affected the oxidation behaviour of SA182 Grade 304 SS in the test solution. Machining parameters used for # 4 (feed, 0.15 mm/r; back engagement, 2 mm; cutting speed, 114.86 m/min) and # 6 (feed,0.20 mm/r; back engagement, 1 mm; cutting speed, 73.01 m/min) samples were found to be proper for lathe machining of SA182 Grade 304 SS.

Stretch-Flangeability of Harmonic Structure Material Manufactured by Powder Metallurgy Method (분말야금법으로 제조한 하모닉 구조재료의 신장플랜지 가공성)

  • Yoon, Jae Ik;Lee, Hak Hyeon;Park, Hyung Keun;Ameyama, Kei;Kim, Hyoung Seop
    • Journal of Powder Materials
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    • v.24 no.2
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    • pp.128-132
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    • 2017
  • Harmonic structure materials are materials with a core-shell structure having a shell with a small grain size and a core with a relatively large grain size. They are in the spotlight because their mechanical properties reportedly feature strength similar to that of a sintered powder with a fine grain size and elongation similar to that of a sintered powder with a coarse grain size at the same time. In this study, the tensile properties, microstructure, and stretch-flangeability of harmonic structure SUS304L made using powder metallurgy are investigated to check its suitability for automotive applications. The harmonic powders are made by mechanical milling and sintered using a spark plasma sintering method at 1173 K and a pressure of 50 MPa in a cylindrical die. The sintered powders of SUS304L having harmonic structure (harmonic SUS304L) exhibit excellent tensile properties compared with sintered powders of SUS304L having homogeneous microstructure. In addition, the harmonic SUS304L has excellent stretch-flangeability compared with commercial advanced high-strength steels (AHSSs) at a similar strength grade. Thus, the harmonic SUS304L is more suitable for automotive applications than conventional AHSSs because it exhibits both excellent tensile properties and stretch-flangeability.

Influence of Lap Weld Shapes on Shear Strength by Plasma Arc Welding of SUS 304L (플라즈마 아크 용접에 의한 SUS 304L Lap 용접부형상이 강도에 미치는 영향)

  • 문종현;윤동렬;김동철;이동우;장태원
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.129-130
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    • 2004
  • The stainless steel sheet which is one of primary barrier components for membrane on LNG ship is ordinarily welded by either TIG or PAW. The weld shapes of acceptant tolerance for membrane construction are scripted by G.T.T.(Gaztransport & Technigaz)‘s rules such as penetration depth, weld throat and weld length etc. This paper presents relationship between weld metal shear strength and weld penetration formed with plasma arc welding. The results show penetration depth is not decisive factor on shear strength, but weld throat and length.

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Effect of oxygen on the brazing behavior of Ag-Cu eutectic alloy to stainless steel (스테인리스 강과 Ag-Cu 공정 합급간 brazing 특성에 미치는 산소의 영향)

  • Gang, Yeong-Jo;Han, Ji-Hye;Kim, Hye-Rim;Lee, Jun-Ho
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2015.11a
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    • pp.215-215
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    • 2015
  • Ag-Cu 공정 합금을 이용한 스테인리스 강의 brazing 거동에 미치는 산소의 영향을 조사하고 최적 brazing 조건을 도출하기 위하여 304L 스테인리스 강에 대한 다양한 산소농도의 Ag-Cu 공정 합금의 젖음성을 실험적으로 측정하였다. 0.02~0.07wt%의 범위에 해당하는 산소를 함유하였을 때 양호한 젖음 특성을 나타내었고, sandwich brazing 테스트를 통하여 유사한 조건에서 건전한 접합면을 얻을 수 있었다.

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Distribution Characteristics of Weld Residual Stress on Butt Welded Dissimilar Metal Plate (이종금속 평판 맞대기용접의 용접잔류응력 분포특성)

  • Lee, Kyoung-Soo;Park, Chi-Yong;Kim, Maan-Won;Park, Jai-Hak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.9
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    • pp.1317-1323
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    • 2010
  • In this study, the weld residual stress distribution at a dissimilar-metal welded plate of low alloy carbon steel and stainless steel, which are widely used in nuclear power plants, was characterized. A plate mock-up with butt welding was fabricated using SA 508 low alloy steel and Type 304 stainless steel plates and the residual stresses were measured by the X-ray diffraction method after electrolytic polishing of the plate specimen. Finite element analysis was carried out in order to simulate the butt welding of dissimilar metal plate, and the calculated weld residual stress distribution was compared with that obtained from the measured data. The characteristics of the three-dimensional residual stress distribution in a butt weld of dissimilar metal plates were investigated by comparing the measured and calculated residual stress data.

Pickling of oxidized 304 Stainless Steel using Waste Acids from Etching Process of Silicon Wafer (실리콘 웨이퍼 에칭공정으로부터 발생(發生)된 폐산(廢酸)을 이용(利用)한 스테인리스 스틸의 산세거동(酸洗擧動) 연구(硏究))

  • Kim, Min-Seuk;Ahn, Jong-Gwan;Kim, Hong-In;Kim, Ju-Yup;Ahn, Jae-Woo
    • Resources Recycling
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    • v.17 no.2
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    • pp.36-45
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    • 2008
  • Pickling of oxidized 304 stainless steel has been investigated using rotating disk electrode in waste acid solutions generated from the etching process of silicon wafer in order to recycle them. The waste acid solution contained acetic, nitric, hydrofluoric acids, and silicon of $19.6g/L^{-1}$. Electrochemical behavior during the pickling was distinctively different between the original and silicon-removed acid solutions. Open circuit potential was continuously changed in the original solution, while it was discontinuously changed and fluctuated in the silicon-removed solution. Fast and abrupt removal of surface oxide layer with severe pitting was observed in the silicon-removed solution. It was found that solution temperature had the most influential effect on glossiness. Surface glossiness after pickling was decreased with solution temperature. At the same condition, the glossiness was higher in the original solution than in the silicon-removed solution.

Quantitative Analysis on the Damage of the Austenitic Stainless Steel under the Simultaneous Cavitation Bubble and Solid Particle Collapses (오스테나이트계 304 스테인리스강의 케비테이션 기포 및 고체 입자 동시 충격 손상의 정량적 고찰)

  • Hong, Sung-Mo;Park, Jin-Ju;Lee, Min-Ku;Rhee, Chang-Kyu
    • Korean Journal of Metals and Materials
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    • v.48 no.10
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    • pp.893-900
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    • 2010
  • In the present work, the impact loads and their effects on the surface damage under the simultaneous cavitation bubble and solid particle collapses in the sea water have been quantitatively investigated for the austenitic 304 stainless steel by using a vibratory cavitation test device. To do this, angular $SiO_2$ solid particles with an average size of $150{\mu}m$ were dispersed into the test liquid, and the measured impact amplitudes were converted into the impact loads by a steel ball drop test. The maximum impact load was determined to be 28.2 N in the absence of solid particles, but increased to 33.7 N in the presence of solid particles. In addition, the critical impact loads, $L_{crit}$, required to generate pits with sizes greater than $3{\mu}m$ were measured to be 19.6 N and 16.6 N, respectively, for the cavitation bubble collapse and solid particle collapse. As a result of the cavitation erosion test, the incubation time and erosion rate were 1.2 times lower and 1.5 times higher, respectively, by a solid particle collapse compared to those only by the cavitation bubble collapse, indicating a drastic decrease in a resistance to cavitation erosion by the solid particle collapse.