• Title/Summary/Keyword: 3-axis lathe

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Modeling and Simulation of 4-Axis Dedicated Robot for CNC Lathe (CNC 선반용 4축 전용로봇의 모델링 및 시뮬레이션)

  • Kim, Han-Sol;Kim, Gab-Soon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.4
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    • pp.49-56
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    • 2021
  • This paper describes the modeling and simulation of a four-axis dedicated robot that can attach and detach a workpiece on a computer numerical control (CNC) lathe. The robot was modeled as a Scarab robot for compatibility with CNC lathes. The advantages of such a robot are that an actuator with a small capacity can be used for the robot and the degrees of freedom of the robot can be reduced to four. For the simulation of the four-axis dedicated robot, a regular kinematic equation and an inverse kinematic equation were derived. Simulations were performed with these equations from the position of the loading device to the chuck position of the lathe before machining and from the chuck of the lathe to the position of the loading device after machining. The simulation results showed that the four-axis dedicated robot could be operated accurately, and they provided the joint angle of each motor (θ1, θ2, and θ3).

Development of Virtual Prototype for Multi-Purpose Lathe Slide System (다기능 복합가공기 이송시스템의 가상시제품 개발)

  • 정상화;차경래;김상석
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.556-556
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    • 2000
  • In the multi-purpose lathe, the design of tilting turret slide system has an important and critical role to enhance the accuracy of the machining process. Tilting turret unit is traveled by 3-axis slide systems. There is a need to design this part very carefully. In this research, the 3-axis slide system with tilting turret unit is researched with two approaches; The first is that 3-axis slide system is modeled and simulated using ADAMS software. The dynamic behavior of this system is visualized by data graphs and dynamic animations. The second is that the slide system is analyzed with the aspect of stress distribution. The slide system is modeled and displayed by PATRAN and analyzed by NASTRAN. The analysis of strain and stress distribution in the each node is prompted and visualized in the computer. The first step of virtual prototype which makes it possible to design economically and effectively is developed.

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A Study on the Spherical Lens Manufacturing by Simultaneous 3-Axis for NC Lathe (NC 선반에서 동시 3축을 이용한 구면 렌즈 가공 연구)

  • Lee, Min-Ki;Lee, Eung-Suk;An, Dong-Youl
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.956-961
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    • 2004
  • This paper proposes a study on the spherical lens manufacturing by simultaneous 3 axis for NC lathe. We use friction drive system for moving system in experimental diamond turing machine. The diamond turning machine use manufacturing for high quality lens, mirror and many optics products. Especially, the high tech industry require a lot of lens. For example, optical engineering. medical science, space engineering and material engineering etc. The friction drive system is very simple and quiet, compared to ball screw system. We find a problem at the simultaneous 3 axis and suggest a solution. Also, when we manufactured a micro lens. find a problem and solution.

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A Study on Dynamic Characteristics of Tilting Turret Slide System using ADAMS (ADMS를 이용한 틸팅터릿 이송시스템의 동특성 연구)

  • 정상화;차경래
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.203-206
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    • 2000
  • In the multi-purpose lathe, the design of tilting turret slide system has an important and critical role to enhance the accuracy of the machining process. Tilting turret unit is traveled by 3-axis slide systems. There is a need to design this part very carefully. In this research, the 3-axis slide system with tilting turret unit is researched with two approaches; The first is that 3-axis slide system is modeled and simulated usig ADAMS software. The dynamic behavior of this system is visualized by data graphs and dynamic animations. The first step of virtual prototype which makes it possible to design economically and effectively is developed.

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Effect of Cutting Conditions on Surface Roughness in CNC Lathe C-axis Milling Cutting (CNC선반 C축 밀링가공에서 표면 거칠기에 미치는 절삭조건의 영향)

  • Shin, Kuk-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.3
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    • pp.110-115
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    • 2012
  • For domestic aircraft industry, not mass production of components is limited, small production scale of the order is made by part because many kinds of hundreds of thousands of kinds of small quantity batch production system are taking. But the high reliability and stability are required during the processing because they require high precision parts are required. It is found that when C-axis rotation speed was increased, the diameter of the cutting tool decreased with increasing surface roughness, while the turn-mail feed rate was increased with increasing the surface roughness.

Dynamic Characteristic Analysis of Tilting Turret Systems Using Finite Element Modeling (유한요소 모델링을 이용한 틸팅터릿 시스템의 진동특성해석)

  • 정상화;김재열;김상석;나윤철
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.5
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    • pp.60-70
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    • 2001
  • In multi-purpose lathe, the design of tilting turret slide system has an important and critical role to enhance accuracy of the machining process. Tilting turret unit is traveled by 3-axis slide systems. There is a need to design this part very carefully. In this research, 3-axis sliding system with tilting turret unit is modeled by considering the element dividing, material proprties, and boundary conditions with PATRAN. Normal mode and frequency analysis of each structures such as saddle, cared, and turret are simulated by NASTRAN, for the purpose of developing the effective design. The results of mode analysis and frequency analysis are visualized with PATRAN, and the design method which can solve the resornance problem by eigenvalues and eigenvectors of each axis is developed as well.

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An Experimental Study on the Rotational Performances of NC Lathe Spindle System (NC 선반주축 의 회전성능 향상 을 위한 실험적 연구)

  • 이형식;이봉진;송기무
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.1
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    • pp.86-94
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    • 1984
  • In order to improve the rotational performances of NC lathe spindle system in high speed range, a new type(Floating-type driven by V-belt)spindle system was optimally designed and experimented. Through the results of the experiments, the rotational performances of the new type spindle system was discussed and compared with the three equivalent conventional lathe spindle systems. The spindle rotational accuracy( radial error motion of spindle axis), the accelation and the temperature rise of the front spindle bearings for the non-cutting operation were considered as the spindle rotational performances. The radial error motion of the spindle axis was measured by applying the modified L.R.L. method. Compared with the equivalent conventional spindle systems, the following results were obtained. (1) The new type spindle system reduces the radial error motion of the spindle axis in high speed range(1800rpm-2000rpm). (2) The new type spindle system reduces the acceleration and the temperature rise of the spindle bearings considerably with increasing the spindle speed. It is also confirmed that, by this new type spindle system, the max. allowable speed can be increased with satisfying the spindle rotational performances.

A Study of Dynamic Characteristics of the 3-Axis Slide System for Tilting Turret (틸팅터릿 3축 이송시스템의 동특성 연구)

  • 정상화;차경래
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.153-158
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    • 1999
  • In the multi-purpose lathe, the design of tilting turret slide system has an important and critical role to enhance the accuracy of the machining process. Tilting turret unit is traveled by 3-axis slide systems. There is a need to design this part very carefully. In this research, the 3-axis slide system with tilting turret unit is modeled and simulated using ADAMS software. The dynamic behavior of this system is visualized by data graphs and dynamic animations. The first step of virtual prototype which makes it possible to design economically and effectively is developed.

  • PDF

Dynamic Characteristics of the Tilting Turret System for Multi-Purpose Lathe (다기능 복합가공기의 틸팅터릿 시스템의 진동특성 해석)

  • 정상화;김상석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.215-219
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    • 2000
  • In multi-purpose lathe, the design of tilting turret slide system has on important and critical role enhance accuracy of the machining process. Tilting turret unit is traveled by 3-axis slide systems. There is a need to design this part very carefully. In this research, 3-axis sliding system with tilting turret is modeled by considering the element dividing, material proprties, and boundary conditions using MSC/PATRAN. Mode and frequency analysis of each structures such as saddle, careg, and turret are simulated by MSC/MASTRAN, for the purpose of developing the effective design.

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Evaluation of Thermal Characteristics for a Feeding Axis of Machine Tools Using Finite Element Analysis (유한 요소 해석을 활용한 공작기계 이송축 열적 특성 평가)

  • Lee, Chang Hoon;Choi, Jin Woo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3
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    • pp.380-387
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    • 2013
  • In this study, two finite element (FE) models were developed to evaluate the thermal characteristics of a feeding axis of a CNC lathe. One was used for analysis of heat transfer to identify the temperature distribution of the feeding axis and then, the other was used for analysis of thermal deformation to evaluate its structural behavior based on the temperature distribution. The FE models were based on the test standard for the axial thermal displacement. The feeding velocity was composed of three steps: the ascending, constant, and descending velocities. Therefore, the heat generation and convection coefficient were calculated for each velocity and applied to the thermal FE model. The convection coefficient for the ball screw rotation was based on an experimental equation. The result of the analytical thermal displacement was compared with that of the experimental displacement to verify the finite element models.