• Title/Summary/Keyword: 3-D cutting

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Prediction of Cutting Stress by 2D and 3D-FEM Analysis and Its Accuracy (2D-3D FEM 해석에 의한 절단응력의 해석 및 정도)

  • 장경호;이상형;이진형
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2001.04a
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    • pp.95-101
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    • 2001
  • Steel bridges, which have been damaged by load and corrosion, need repair or strengthening. In general, before the repair welding procedure, cutting procedure carry out. Therefore, the investigating of the behavior of stress generated by cutting is so important for safety of structure. Residual stress produced by gas cutting was analyzed using 2D and 3D thermal elasto-plastic FEM. According to the results, the magnitude of temperature was analyzed by 2D-FEM is smaller than that was analyzed using the 3D-FEM program at the start and end edge of flange. And the magnitude and distribution of residual stress of perpendicular to the cutting line was analyzed by the 2D-FEM program was similar to that was analyzed by the 3B-FEM program. Therefore, it is possible to predict of cutting stress by 2D and 3D FEM.

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Generation of Cutting Layers and Tool Selection for 3D Pocket Machining (3차원 포켓가공을 위한 절삭층 형성 및 공구선정)

  • 경영민;조규갑
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.9
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    • pp.101-110
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    • 1998
  • In process planning for 3D pocket machining, the critical issues for the optimal process planning are the generation of cutting layers and the tool selection for each cutting layers as well as the other factors such as the determination of machining types, tool path, etc. This paper describes the optimal tool selection on a single cutting layer for 2D pocket machining, the generation of cutting layers for 3D pocket machining, the determination of the thickness of each cutting layers, the determination of the tool combinations for each cutting layers and also the development of an algorithm for determining the machining sequence which reduces the number of tool exchanges, which are based on the backward approach. The branch and bound method is applied to select the optimal tools for each cutting layer, and an algorithmic procedure is developed to determine the machining sequence consisting of the pairs of the cutting layers and cutting tools to be used in the same operation.

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Analysis of Chip-Tool Friction and Shear Characteristics in 3-D Cutting Process (3차원 절삭시 칩-공구 마찰 및 전단 특성 해석)

  • Lee, Young-Moon;Choi, Won-Sik;Song, Tae-Seong;Park, Tae-Joon;Jang, Eun-Sil
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.6
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    • pp.190-196
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    • 1999
  • In this study, a procedure for analyzing chip-tool friction and shear processes in 3-D cutting with a single point tool has been established. The edge of a single point tool including circular nose is modified to the equivalent straight edge, then 3-D cutting with a single point tool is reduced to equivalent oblique cutting. Transforming the conventional coordinate systems and using the measured three component of cutting forces, force components on the rake face and the shear plane of the equivalent oblique cutting system can be obtained. And it can be possible to assess the chip-tool friction and shear characteristics in 3-D cutting with a single point tool.

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Analysis of 3-D Cutting Process with Single Point Tool

  • Lee, Young-Moon;Park, Won-Sik;Song, Tae-Seong
    • International Journal of Precision Engineering and Manufacturing
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    • v.1 no.1
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    • pp.15-21
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    • 2000
  • This study presents a procedure for analyzing chip-tool friction and shear processes in 3-D cutting with a single point tool. The edge of a single point tool including a circular nose is modified to an equivalent straight edge, thereby reducing the 3-D cutting with a single point tool to the equivalent of oblique cutting. Then, by transforming the conventional coordinate systems and using the measurements of three cutting force components, the force components on the rake face and shear plane of the equivalent oblique cutting system can be obtained. As a result, the chip-tool friction and shear characteristics of 3-D cutting with a single point tool can be assessed.

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Development of a Helical Type Drum with an Oblique Cutting Condition for the Sawdust Machine (톱밥 제조기용 3차원 절삭 헬리컬형 드럼의 개발)

  • Oh, Sang-Yeob;Bae, Yong-Hwan;Ha, Min-Su
    • Journal of the Korean Society of Industry Convergence
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    • v.7 no.4
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    • pp.419-424
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    • 2004
  • In order to increase the efficiency of the sawdust machine, the helical type drums with an oblique cutting condition (3D) were developed. The preexisting drums have an orthogonal cutting condition (2D) considering of a saw cutter and a wood cutting pattern. Unfortunately, the disadvantages of this type drum are the big cutting resistance, the high cost of a cutting power and the extreme occurrence of a vibration. To improve this shortcoming, the helical type drum with an oblique cutting condition was developed. Therefore, this type drum decreased the vibration and the cutting resistance of the sawdust machine, and also improved the productivity of 30% or more and the porosity of the sawdust.

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Development of a Helical Type Drum with Oblique Cutting Condition for Sawdust Machine (톱밥 제조기용 3차원 절삭 헬리컬형 드럼의 개발)

  • 오상엽;배용환
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.88-92
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    • 2004
  • We developed a helical type drum with an oblique cutting condition for sawdust machine. The existing drum has an orthogonal cutting(2D) condition considering of saw cutter and wood cutting pattern. Additional disadvantage of this type include big cutting resistance, high cost of cutting power and extreme occurrence of vibrations. To improve this shortcoming, we developed a helical type drum with an oblique cutting(3D) condition, therefore, this type drum decreased the vibration and cutting resistance of sawdust machine, and also improved productivity and sawdust porosity.

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Prediction of Cutting Stress by 2D and 3D-FEM Analysis and Its Accuracy (2차원과 3차원 FEM 해석에 의한 절단응력의 해석 및 정도)

  • 장경호;이상형;이진형;강재훈
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.16 no.3
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    • pp.261-269
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    • 2003
  • Steel bridges, which have been damaged by load and corrosion, need repair or strengthening. In general, before the repair welding procedure, cutting procedure carry out. Therefore, the investigating of the behavior of stress generated by cutting is so important for safety of structure. Residual stress produced by gas cutting was analyzed using 2D and 3D thermal elasto plastic FEM. According to the results, the magnitude of temperature was analyzed by 2D FEM is smaller than that was analyzed using the 3D FEM program at the start and end edge of flange. And the magnitude and distribution of residual stress of perpendicular to the cutting line was analyzed by the 2D FEM program was similar to that was analyzed by the 3D FEM program. Therefore, it is possible to predict of cutting stress by 2D and 3D FEM.

Development of 3D Modeling System to Display the Cutting Shape of H-Beam Used in Ships and Ocean Plants (선박 및 해양 플랜트용 H-빔 절단을 위한 3차원 형상 모델링 구현 시스템 개발)

  • Park, Ju-Yong;Jo, Hyo-Jae;Lee, Ji-Hoon;Park, Ji-Yong
    • Journal of Ocean Engineering and Technology
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    • v.25 no.3
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    • pp.47-52
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    • 2011
  • 3D geometric modeling has a lot of advantages in the field of design and manufacturing. Many manufacturing processes and production lines are using 3D geometric modeling technique. These help reduce the cost and time for manufacturing. The purpose of this study is the realization of a 3D cutting shape for an H-Beam used in ships and ocean plants. The complex 3D cutting shapes could be represented by using the boolean operation of basic figures. Graphic functions with parameters were used to simply define the basic figures. The developed system can show the complex cutting shape of an H-beam simply and quickly. This system can be utilized for the automatic cutting system for an H-beam.

Method for measuring 3-axis cutting force of a pick cutter using the single-axis load cell array (1축 로드셀 배열을 사용한 픽 커터의 3축 절삭력 측정방법)

  • Kang, Hoon;Jang, Jin-Seok;Park, Jin-Young;Cho, Jung-Woo;Jung, Myeong-Sik;Lee, Jae-Wook
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.9
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    • pp.749-755
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    • 2016
  • A new method for measuring the 3-axis cutting forces of a pick cutter by substituting costly 3-D load cells is proposed in this paper. The proposed cutting force measurement method is capable of estimating the 3-axis cutting forces through mechanical constraints using four single-axis compressive load cells and shoulder bolts. The feasibility of the proposed method was verified by finite element analysis, and the accuracy of the force measurement of the developed force measurement device was investigated by conducting linear rock cutting tests. The tests showed that the new cutting force measurement method is able to measure 3-axis cutting forces with a relative error of approximately 6%. These results imply that the new method could be a suitable alternative to conventional 3-D load cells. In addition, it will allow a significant reduction of approximately 20-30% in the costs required for measuring the cutting force when compared to conventional 3-D load cells.

Development of 3D digital fashion design using traditional Chinese paper-cutting characteristics (중국 전통 전지(剪纸) 공예 특성을 활용한 3D 디지털 패션 디자인)

  • Linlin Lu;Younhee Lee
    • The Research Journal of the Costume Culture
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    • v.32 no.3
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    • pp.345-363
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    • 2024
  • This study aims to analyze fashion design cases using traditional elements based on the research and analysis of traditional folk cultural paper-cutting crafts in China, and to expand the area of fashion design using traditional elements by developing 3D digital fashion design. For herein, the techniques and characteristics of Chinese paper-cutting crafts were investigated. This survey facilitated an analysis of the formative characteristics of battery crafts in contemporary fashion design. As for the analysis case, the case of using battery crafts expressed in modern fashion for 10 years from 2010 to 2024 S/S was selected. The results are as follows. First, the typical characteristics of Chinese paper cutting technology-relief, micro-carved, combined with relief and micro-carved expressive techniques of engraving art effect-can be explored by analyzing contemporary fashion case collections through the perspective and trend of leading traditional culture. Second, in the traditional paper cutting process, most paper-cutting works are expressed in red, but white and black are mainly used in fashion, in addition to the active use of the five colors. Third, the characteristics of contemporary fashion patterns primarily utilize the paper-cutting process, incorporating elements such as plants, animals, and geometric patterns. Fourth, the utilization of paper cutting in 3D digital design offers time and economic benefits, allowing for quick adjustments to various design developments. In contemporary fashion, it is expected that the use of paper cutting can provide useful creativity and value for the inheritance and modernization of traditional culture.