• 한국산학기술학회논문지
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• 제19권10호
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• pp.121-127
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• 2018

액체침투탐상법(PT)을 이용한 직경 1 m, 길이 6 m의 초장대형 파이프내면 육성용접부의 표면결함 진단시스템을 개발하였다. 우선 CATIA를 사용하여 주요 유닛 및 PT machine 전체를 3D 모델링하였으며, 이를 구조강도 및 변형 해석에 사용하였고 또한 각 유닛의 동작 간섭현상을 체크하여 2차원 제작도면 생성으로 제작에도 사용하였다. ANSYS를 사용하여 구조강도 해석 및 변형 해석한 결과, 최대 등가응력은 44.901 MPa 발생하였고, 이는 PT machine의 재질인 SS400의 항복인장강도 200 MPa 보다 작으므로 안전하다고 판단되며, 또한 최대 변형은 0.15 mm 발생하였고, 이는 하중이 제거되면 원래대로 돌아간다고 판단된다. 개발된 장비의 성능을 검증하기 위하여 공작물의 최대이동속도 7.2 m/min., 최대회전속도 9 rpm, 반복위치정밀도 1.2 mm, 검사속도 $1.65m^2/min$. 등을 확인하였으며, 이 모든 검사 항목은 개발 목표치를 만족하였다. ASME SEC. V&VIII의 방법에 따라 육성용접층의 균열, 기공, 인더컷 등의 표면결함 유무를 확인하기 위하여 개발한 PT 자동검사시스템을 사용하여 PT검사를 실시한 결과, 표면층의 결함은 관찰되지 않았다. 부가적으로 육성용접부를 평가하기 위하여 ASTM G48-11의 방법으로 Ferric Chloride pitting test에 따라 육성용접층의 부식시험을 실시한 결과 weight loss는 $0.3g/m^2$으로 만족하였으며, 또한 ASTM A751-14의 방법에 따라 육성용접층의 화학성분을 분석 결과 모든 성분이 규격을 만족하였다.

• Journal of Welding and Joining
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• 제18권2호
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• pp.86-94
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• 2000

This study was performed to investigate types and formation mechanism of cracks in two Al alloy welds, A5083 and A7N01 spot-welded by pulse Nd : YAG laser, using SEM, EPMA and Micro-XRD. In the weld zone, three types of crack were observed : center line crack({TEX}$C_{C}${/TEX}), diagonal crack({TEX}$C_{D}${/TEX}), and U shape crack({TEX}$C_{U}${/TEX}). Also, HAZ crack({TEX}$C_{H}${/TEX}) was observed in the HAZ region, furthermore, mixing crack({TEX}$C_{M}${/TEX}) consisting of diagonal crack and HAZ crack was observed. White film was formed at th hot crack region in the fractured surface after it was immersed to 10% NaOH water. In the case of A5083 alloy, white films in {TEX}$C_{C}${/TEX} crack and {TEX}$C_{D}${/TEX} crack region were composed of low melting phases, {TEX}$Fe_{2}SiAl_{8}${/TEX} and eutectic phases, $Mg_2$Al$_3$ and $Mg_2$Si. Such films observed $CuAl_2$, {TEX}$Mg_{32}(Al,Zn)_{3}${/TEX}, MgZn$_2$, $Al_2$CuMg and $Mg_2$Si were observed in the whitely etched films near {TEX}$C_{C}${/TEX} crack and {TEX}$C_{D}${/TEX} crack regions. The formation of liquid films was due to the segregation of Mg, Si, Fe in the case of A5083 alloy and Zn, Mg, Cu, Sim in the case of A7N01 alloy, respectively. The {TEX}$C_{C}${/TEX} and {TEX}$C_{D}${/TEX} cracks were regarded as a result of the occurrence of tensile strain during the welding process. The formation of {TEX}$C_{M}${/TEX} crack is likely to be due to the presence of liquid film at the grain boundary near the fusion line in the base metal as well as in the weld fusion zone during solidification. The {TEX}$C_{U}${/TEX} crack is considered a result of the collapsed keyhole through incomplete closure during rapid solidification.

• KSBB Journal
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• 제28권1호
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• pp.54-59
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• 2013

Three isolates, E. faecium P1, P2 and P3, from intestinal drugs of three phamaceutical companies, four clinical vancomycin resistant isolates, E. faecium V1, V2, V3 and E. faecalis V4, and three isolates, E. faecalis DW01, DW07 and DW14, from infant feces were tested for the presence of virulence genes, ace, agg, esp, efaA, gelE, sprE, vanA and vanB as well as fsrABC, regulatory genes of gelE and sprE, cylMBA, cytolysin activation genes and cpd, cob and ccf, pheromone genes by PCR and for their phenotype activities such as protease, biofilm formation, cell clumping and hemolysis. The genes encoding cell surface adherence proteins, ace, agg, esp and efaA, were predominantly amplified from the vancomycin resistant strain V4 and the fecal isolates DW01, DW07 and DW14. Both protease and biofilm formation activity were detected only from E. faecalis V4 from which the PCR products of gelE and spreE as well as fsrABC were amplified. The pheromone genes were amplified from the V4, DW01, DW07 and DW14 strains and these strains showed clumping activity. Biofilm formation was observed from the strains DW01, DW07 and DW14, all of which produced PCR products of pheromone, and V4 as well. Whole cytolysin regulator genes were amplified from DW01, DW07 and DW14 and ${\beta}$-hemolysis activity was detected from these strains. Any virulence genes or activities except the pheomone gene ccf were not detected from the pharmaceutical isolates, E. faecium P1, P2 and P3.

• 한국미생물·생명공학회지
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• 제8권3호
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• pp.199-206
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• 1980

전보에서 분리한 균을 사용하여 당밀과 가용성 전분을 발효기질로써 구연산생산에 관한 몇 가지 실험을 한 결과는 다음과 같다. 1) 가용성전분을 기질로 하여 분리균 M-80을 표면배양할 경우 soluble starch 120g, (N $H_4$)$_2$S $O_4$3g, K $H_2$P $O_4$2g, MgS $O_4$.7$H_2O$ 0.2g, F $e^{++}$ 1.5mg, $Zn^{++}$ 1mg, methanol 20m1, D. W. 1ι, initial pH 5.0 으로 하여 8일간 배양하였을 때 61.8mg/ml의 구연산이 생성되었다. 2) 분리균 M-315를 황혈염으로 전처리한 당밀을 기질로 하여 발효조건을 구한 결과, 표면배양은 당밀 250g, N $H_4$N $O_3$0.3g, K $H_2$P $O_4$0.05g, MgS $O_4$.7$H_2O$ 0.01g, methanol 30m1, D. W. 1ι, initial PH 5.0이었고, 액내배양의 경우는 당밀 250g, N $H_4$N $O_3$0.3g, K $H_2$P $O_4$0.1g, MgS $O_4$.7$H_2O$ 0.01g, methanol 30m1, D. W. 1ι, initial pH5.0이었으며 9일 배양으로 각각 69.4mg/ml, 39.6mg/ml의 구연산이 생성되었다.

• Earthquakes and Structures
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• 제5권2호
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• pp.161-205
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• 2013

We study seismically induced, anti-plane strain wave motion in a non-homogeneous geological region containing tunnels. Two different scenarios are considered: (a) The first models two tunnels in a finite geological region embedded within a laterally inhomogeneous, layered geological profile containing a seismic source. For this case, labelled as the first boundary-value problem (BVP 1), an efficient hybrid technique comprising the finite difference method (FDM) and the boundary element method (BEM) is developed and applied. Since the later method is based on the frequency-dependent fundamental solution of elastodynamics, the hybrid technique is defined in the frequency domain. Then, an inverse fast Fourier transformation (FFT) is used to recover time histories; (b) The second models a finite region with two tunnels, is embedded in a homogeneous half-plane, and is subjected to incident, time-harmonic SH-waves. This case, labelled as the second boundary-value problem (BVP 2), considers complex soil properties such as anisotropy, continuous inhomogeneity and poroelasticity. The computational approach is now the BEM alone, since solution of the surrounding half plane by the FDM is unnecessary. In sum, the hybrid FDM-BEM technique is able to quantify dependence of the signals that develop at the free surface to the following key parameters: seismic source properties and heterogeneous structure of the wave path (the FDM component) and near-surface geological deposits containing discontinuities in the form of tunnels (the BEM component). Finally, the hybrid technique is used for evaluating the seismic wave field that develops within a key geological cross-section of the Metro construction project in Thessaloniki, Greece, which includes the important Roman-era historical monument of Rotunda dating from the 3rd century A.D.

• 한국해양공학회지
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• 제31권4호
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• pp.288-298
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• 2017

A study of the damage evolution laws for ductile materials was carried out to predict the ductile fracture behavior of a marine structural steel (EH36). We conducted proportional and non-proportional stress tests in the experiments. The existing 3-D fracture strain surface was newly calibrated using two fracture parameters: the average stress triaxiality and average normalized load angle taken from the proportional tests. Linear and non-linear damage evolution models were taken into account in this study. A damage exponent of 3.0 for the non-linear damage model was determined based on a simple optimization technique, for which proportional and non-proportional stress tests were simultaneously used. We verified the validity of the three fracture models: the newly calibrated fracture strain model, linear damage evolution model, and non-linear damage evolution model for the tensile tests of the asymmetric notch specimens. Because the stress evolution pattern for the verification tests remained at mode I in terms of the linear elastic fracture mechanics, the three models did not show significant differences in their fracture initiation predictions.

• 한국철도학회논문집
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• 제16권5호
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• pp.386-393
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• 2013

본 연구에서는 궤도 하부 노반상에서 다짐도 확인 및 강화노반 두께 결정을 위하여 사용되는 변형계수 $E_{v2}$ 측정방법의 적절성과 측정값의 유효성을 검토하였다. 이를 위하여 반복평판재하시험(RPBT)을 실시하고 평판직하부에서 발생하는 압축변형률을 파악하였다. 동일 흙노반재료에 대한 공진주시험으로부터 획득된 전단탄성계수감소곡선과 $E_{v2}$를 비교하였다. 실 현장 RPBT의 발생변형률 수준과 변형계수의 크기가 합리적인지를 분석하기 위하여 응력조건과 대표 평균변형률계수($I_z$) 보정에 의해 반복평판재하시험 변형계수($E_{v2}$)를 재평가하였다. PLAXIS 프로그램을 이용하여 깊이에 따른 변형률 영향계수($I_z$)를 재산정하여 반복평판재하시험 결과($E_{v2}$) 해석에 미치는 변형률 영향계수의 영향을 분석하였으며 ABAQUS를 이용하여 3D궤도구조에서 노반이 받는 변형률수준을 확인하였다. 궤도하부구조가 경험하는 변형률수준에서의 변형계수 $E_{v2}$를 획득하기 위해서는 노반의 비선형성을 구현할 수 있도록 현 반복평판재하시험의 하중단계를 세분화할 필요성을 확인하였다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 추계학술대회 논문집
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• pp.387-390
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• 2009

This study was designed to fabricate the micro-electro-mechanical systems (MEMS) parts such as micro spur gears using hot extrusion of gas atomized Al-78Zn powders. For this purpose, it is important to develop new methods to fabricate micro-dies and choose suitable extrusion conditions for a micro-forming. Micro-dies with Ni were fabricated by LIGA technology. LIGA technology was capable to produce micro-extrusion dies with close tolerances, thick bearing length and adequate surface quality. Superplastic Al-78Zn powders have the great advantage in achieving deformation under low stresses and exhibiting good micro formability with average strain rates ranging from $10^{-3}$ to $10^{-2}\;s^{-1}$ and constant temperatures ranging from 503 to 563K. Al-78Zn powders were compacted into a cylindrical shape (${\Phi}3{\times}h10$) under compressive force of 10kN and, subsequently, the compacted powders were extruded at 563k in a hot furnace. Micro-extrusion has succeeded in forming micro-gear shafts.

• 소성∙가공
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• 제19권6호
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• pp.352-356
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• 2010

This paper was designed to fabricate the micro-spur gear by the LIGA and hybrid powder extrusion process. It is important to manufacture a micro-die with a high aspect ratio and determine appropriate extrusion conditions for a microforming. Ni has been used to fabricate micro-dies. LIGA process was capable to produce micro-extrusion dies with close tolerance, longer bearing length and adequate surface quality. Superplastic Al-78Zn powders have the great advantage in achieving deformation under low stresses and exhibiting good micro-formability with average strain rate raging from $10^{-3}$ to $10^{-2} s^{-1}$ and constant temperature ranging from 503 to 563K. Al-78Zn powders were compacted into a cylindrical shape ($\Phi3\times$h10mm) under compressive force of 10kN and, subsequently, the compacted powders were extruded by the hybrid powder extrusion process controlling of the temperature holing time for a improvement on formability of Al-22Zn powder. Micro-extrusion has succeeded in forming micro-gear shafts.

• 천문학회보
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• 제43권2호
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• pp.55.4-56
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• 2018

Linear Astigmatism Free - Three Mirror System (LAF-TMS) is the linear astigmatism free off-axis wide field telescope with D = 150 mm, F/3.3, and $FOV=5.51^{\circ}{\times}4.13^{\circ}$. We report the design and analysis results of its mirrors and optomechanical structures. Tolerance allowance has been analyzed to the minimum mechanical tolerance of ${\pm}0.05mm$ that is reasonable tolerance for fabrication and optical alignment. The aluminum mirrors are designed with mounting flexure features for the strain-free mounting. From Finite Element Analysis (FEA) results of mounting torque and self-weight, we expect 33 - 80 nm RMS mirror surface deformations. Shims and the L-bracket are mounted between mirrors and the mirror mount for optical alignment. The mirror mount is designed with four light-weighted mechanical parts. It can stably and accurately fix mirrors, and it also suppresses some of stray light.