• Title/Summary/Keyword: 홀 형상

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Joining High-Strength Steel and Al6061 Sheet Using Hole Clinching Process (Hole 클린칭을 이용한 고장력강판과 Al6061 이종소재의 접합)

  • Ahn, Nam-Sik;Lee, Chan-Joo;Lee, Jung-Min;Ko, Dae-Cheol;Lee, Seon-Bong;Kim, Byung-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.6
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    • pp.691-698
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    • 2012
  • The joining of aluminum and HSS (high-strength steel) by the conventional clinching process is limited by the low formability of HSS. Defects in the clinching joint, such as necking of the upper sheet, cracks, and lack of interlocking, are produced by the different ductility properties of HSS and aluminum. In this study, we propose the hole clinching process for joining Al6061 and SPFC440, in which deformation of SPFC440 is avoided by drilling a hole in the SPFC440. The dimensions of the interlocking in the hole-clinched joint necessary to provide the required joint strength were determined. Based on the volume constant of the hole clinching process, the shapes of the tools were designed by finite element (FE)-analysis. A hole clinching experiment was performed to verify the proposed process. A cross-section of the joint showed good agreement with the results of the FE-analysis. The lap shear strength was found to be 2.56 kN, which is higher than required joint strength.

Drilled Hole Variation of Air Bearing Spindle for PCB according to RUNOUT (PCB드릴링용 공기베어링 스핀들의 런아웃(RunOut)에 따른 가공 홀의 형상변화)

  • Bae M.I.;Kim S.J.;Kim H.C.;Kim K.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1555-1558
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    • 2005
  • In this study, we measured cylindricity and Runout of the air bearing spindle, and tested PCB(printed circuit boards) drilling with 0.4mm micro drill at 90,000rpm and 110,000rpm in order to obtain drilling hole error. Results are as follows; The air bearing spindle's Runout was not so high within $10\mu{m}$ from 20,000rpm to 80,000rpm but it grew after 80,000rpm. Drilling hole size error was 9% at 80,000rpm and 12% at 110,000rpm because of spindle's Run out. Drilled hole shape falsified more 110,000rpm than 90,000rpm.

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Analysis on the Hall Losses and Transverse Hall Current with Cu-Al Conductor Configuration (Cu-Al 전도체 형상에 따른 홀손실과 수직 홀전류 해석)

  • 김상걸;정동회;정일형;이호식;정택균;김태완;이준웅
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.07a
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    • pp.1076-1079
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    • 2001
  • An anolmalous magnetoresistance effect has been theoretically studied at very low temperatures for composite normal metal conductors. This anomalous behavior is due to transverse Hall currents in the composite which would result in increased losses and higher effective resistance for the composite conductor. In this paper, transverse current flow and effective resistance with Cu-Al conductor configuration were analyzed using FEM(finite element method) for predicting the Hall losses to be resulted in anomalous magnetoresistance effect. And they are plotted three dimensionally to be visualized.

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A Study on Effect of Temperature Distribution in Shape Change of the Circumferential Pressing Type Disc (원주가압형 디스크의 형상변화가 온도분포에 미치는 영향에 관한 연구)

  • Kim, Hyeong-Hoon;Lee, Seong-Wook;Han, Dong-Seop;Han, Geun-Jo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.4
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    • pp.86-91
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    • 2007
  • The heat generated by the brake system of vehicles results in reduction of friction force on the brake surface and vibration when breaking. These problems play essential part in break's performance. To solve these problems, extensive research has been conducted such as drilling cooling holes on the brake pud, accommodating ventilated holes and etc. In this study, we suggest the compression of brake in circumferential direction in order to improve its cooling performance. And we analyzed comparing temperature distribution which is generated accomplishing heat analysis at each disc.

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Effects of Geometry of Anti-Vortex Holes on Film-Cooling Effectiveness (반와류 홀의 형상 변화가 막냉각 효율에 미치는 영향)

  • Kim, Jun-Hee;Kim, Sun-Min;Kim, Kwang-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.17 no.2
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    • pp.12-23
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    • 2014
  • A parametric study on anti-vortex holes for turbine blade cooling was investigated numerically. Three-dimensional Reynolds-averaged Navier-Stokes equations and shear stress transport turbulence model were used for analysis of anti-vortex film cooling. Validation of numerical results was carried out comparing with experimental data. The cooling performance of anti-vortex holes was assessed by two geometric variables, the ratio of diameters of holes and the lateral distances between the primary hole and anti-vortex hole at blowing ratios of 0.5 and 1.0. The results showed that the spatially-averaged film-cooling effectiveness increases as the ratio of the diameters increases and the distance between the primary hole and anti-vortex hole decreases.

An Efficient Shape-Feature Computing Method from Boundary Sequences of Arbitrary Shapes (임의 형상의 윤곽선 시퀀스 정보로부터 형상 특징의 효율적인 연산 방법)

  • 김성옥;김동규;김민환
    • Journal of Korea Multimedia Society
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    • v.5 no.3
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    • pp.255-262
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    • 2002
  • A boundary sequence can be a good representation of arbitrary shapes, because it can represent them simply and precisely. However, boundary sequences have not been used as a representation of arbitrary shapes, because the pixel-based shape-features such as area, centroid, orientation, projection and so forth, could not be computed directly from them. In this paper, we show that the shape-features can be easily computed from the boundary sequences by introducing the cross-sections that are defined as vertical (or horizontal) line segments in a shape. A cross-section generation method is proposed, which generates cross-sections of the shape efficiently by tracing the boundary sequence of the shape once. Furthermore, a boundary sequence extraction method is also proposed, which generates a boundary sequence for each shape in a binary image automatically The proposed methods work well even if a shape has holes. Eventually, we show that a boundary sequence can be used effectively for representing arbitrary shapes.

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Mechanical Reliability Issues of Copper Via Hole in MEMS Packaging (MEMS 패키징에서 구리 Via 홀의 기계적 신뢰성에 관한 연구)

  • Choa, Sung-Hoon
    • Journal of the Microelectronics and Packaging Society
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    • v.15 no.2
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    • pp.29-36
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    • 2008
  • In this paper, mechanical reliability issues of copper through-wafer interconnections are investigated numerically and experimentally. A hermetic wafer level packaging for MEMS devices is developed. Au-Sn eutectic bonding technology is used to achieve hermetic sealing, and the vertical through-hole via filled with electroplated copper for the electrical connection is also used. The MEMS package has the size of $1mm{\times}1mm{\times}700{\mu}m$. The robustness of the package is confirmed by several reliability tests. Several factors which could induce via hole cracking failure are investigated such as thermal expansion mismatch, via etch profile, and copper diffusion phenomenon. Alternative electroplating process is suggested for preventing Cu diffusion and increasing the adhesion performance of the electroplating process. After implementing several improvements, reliability tests were performed, and via hole cracking as well as significant changes in the shear strength were not observed. Helium leak testing indicated that the leak rate of the package meets the requirements of MIL-STD-883F specification.

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Numerical Analysis on the Effect of Hole Arrangement on the Film Cooling Effectiveness on the Vane Endwall (터빈 1단 베인 엔드월에서 막냉각 홀 배열에 따른 막냉각 특성 변화)

  • Kim, TaeWoo;Kim, JeongJu;Park, Hee Seung;Ju, Won-Gu;Im, Ju Hyun;Cho, Hyung Hee
    • Journal of the Korean Society of Propulsion Engineers
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    • v.24 no.1
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    • pp.47-57
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    • 2020
  • The present study investigates to improve the film cooling performance on the vane endwall. Numerical simulation was conducted to analyze film cooling characteristics on the vane endwall. Six different hole arrangements were designed considering flow characteristics on the endwall. The results showed that the film cooling effectiveness was low on the pressure side and nozzle throat in the base case, because coolant was deflected from the pressure side to the suction side. On the other hand, when the holes were installed near the pressure side, the film cooling effectiveness was enhanced on the pressure side and nozzle throat, because the coolant was less affected by cross flow. Therefore, the film cooling effectiveness increases about 16% compared to the base hole arrangement.

System Performance Variation for Relative Location of Pre-swirl Nozzles and Receiver Holes in Radial On-Board Injection Type Pre-swirl System (반경방향 분사방식 프리스월 시스템의 프리스월 노즐과 리시버 홀의 상대적 위치에 따른 시스템 성능변화)

  • Lee, Jonggeon;Lee, Hyungyu;Cho, Geonhwan;Cho, Jinsoo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.48 no.1
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    • pp.43-53
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    • 2020
  • The effect of the relative location between pre-swirl nozzle and receiver hole on the performance of radial on-board injection type pre-swirl system was analyzed. In this study, tendency of the change of discharge coefficient and temperature drop efficiency were analyzed for 20 design points through the combination of 5 pre-swirl nozzle location and 4 receiver hole location. Discharge coefficient of system tended to be similar to the pressure ratio of the pre-swirl nozzle. System performance variation occurred as the flow structure in the cavity was affected by the surface, and the influence of the stationary surface is greater than that of the rotating surface. Discharge coefficient of system changed -1.39% to 1.25% and temperature drop efficiency changed -5.41% to 2.94% refer to reference design point.

Logging for a Stone Column Using Crosshole Seismic Testing (크로스홀 탄성파 시험을 이용한 쇄석말뚝의 검측)

  • Kim, Hak-Sung;Mok, Young-Jin
    • International Journal of Highway Engineering
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    • v.12 no.4
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    • pp.139-145
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    • 2010
  • An integrity testing for stone columns was attempted using crosshole S-wave logging. The method is conceptionally quite similar to the crosshole sonic logging (CSL) for drilled piers. The critical difference in the logging is the use of S-wave rather than P-wave, which is used in CSL, because swave is the only wave sensing the stiffness of slower unbounded materials than water. An electro-mechanical source, which can generate reversed Swave signals, was utilized in the logging. The stone column was delineated using the S-wave travel times across the stone column, the S-wave velocity profile of the crushed stone($V_{cs}$-profile) and that of surrounding soil($V_s$-profile). In the calculation of $V_{cs}$-profile of the crushed stone, its friction angle and Ko (coefficient of lateral earth pressure at rest) are recommended to be used. The calculation of the column diameter is not much affected by the values of friction angle and Ko.