• Transactions of the Korean Society of Mechanical Engineers A
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• v.35 no.9
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• pp.977-982
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• 2011

The horizontal force acting on a work roll was examined. This force results from the contact force between the work roll and backup roll in a backup-roll-drive 4-high cold-rolling mill. This horizontal force bends the work roll horizontally and therefore exerts reciprocal action on the roll-gap contour. An analytical model for predicting the horizontal force acting on a work roll, which generates a mean value in the steady state, was presented. The material used for the analysis was high-silicon steel (about 3% Si). A three-dimensional finite element (FE) model was also employed to investigate the non-steady-state behavior of the horizontal force. Results showed that the horizontal force varied with the off-center distance between the work roll and backup roll. In addition, the optimal off-center distance was determined to minimize the horizontal force.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1999.08a
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• pp.447-451
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• 1999

The plate crown and shape control of plate rolling has become important to obtain not only improved quality but also better yield of products and higher work ratio of rolling. Therefore, the development of a new plate crown and shape control system has been demanded in plate rolling mill. The 3rd Plate Rolling Works of POSCO introduced the new unique system

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2000.04a
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• pp.44-47
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• 2000

In industrial practice caliber design in shape rolling depends on the designer's experience which in general is obtained through costly trial-and error process. Demonstrated in this paper is an application of the finite element method to the determination of optimal caliber shapes in shape rolling of LM-Guide.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1999.08a
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• pp.452-456
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• 1999

Newly constructed plate shape control system, using attached shape measuring instruments and work roll bender, was put in service in No. 2 Plate Mill, POSCO. Recently, customers demand the improvement of flatness and plate crown accuracy. Many competition Plate Mill introducted shape control system, for example, pair cross mill, work roll bender which includes shape measuring instrument and shape control mathematical models, and No. 2 Plate Mill, POSCO introducted work roll bender and shape measuring instruments. This report describes the properties of No. 2 Plate Mill shape control system and work roll bender.

• Proceedings of the KSME Conference
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• 2003.04a
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• pp.67-71
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• 2003

A hot press method was used to create the optimal fabrication condition for a Shape Memory Alloy(SMA) composite. The bonding strength between the matrix and the reinforcement within the SMA composite by the hot press method was more increased by cold rolling. In this study, the objective was to develop an on-line monitoring system in order to prevent the crack initiation and propagation by shape memory effect in SMA composite. Shape memory effect was used to prevent the SMA composite from crack propagation. For this system an optimal AE parameter should be determined according to the degree of damage and crack initiation. When the SMA composite was heated by the plate heater attached at the composite, the propagating cracks could be controlled by the compressive force of SMA.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.1382-1385
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• 2003

Deformation on shapes of the hydrogen absorption metal in this paper was investigated on hydrogen absorption-desorption cycling. In order to study this problem, the cold rolled palladium plate and the cold extrusion palladium bar as specimens had been used. By using the electrochemical method, the palladium specimens were cyclically hydrogenated in the 0.1 mol H$_2$SO$_4$ electrolyte. As results, it is noted that the thickness of the plate specimen gradually increased in increasing hydrogenation cycles whereas the width and the length decreased. But both the diameter and the length of the bar specimen increased with increasing hydrogenation cycles. Also, grains in the plate specimen were greatly deformed after hydrogenation cycling whereas internal grains in the bar specimen were pulverized. And deterioration of the hydrogen absorption rate of the bar specimen was lager than the plate specimen.

• Transactions of the Korean Society of Mechanical Engineers
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• v.18 no.2
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• pp.302-312
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• 1994

In this study, a fuzzy theory is introduced to control the cross-sectional strip shape in cold rolling. A fuzzy controller is developed based on the production data and the operational knowledge. The cold rolled products are characterized into several types based on their irregularities. For each type of irregular strip shape, fuzzy controller calculates the changes of bender forces of work and intermediate rolls using fuzzy control algorithm. To simulate the continuous shape control, fuzzy controller is linked with emulator which is developed using neural network. The developed fuzzy controller and emulator simulate the cold rolling process until the irregularities converge to the tolerable range to produce unifrom cross-sectional strip shape. The results from this simulation are reasonable for various irregular strip shapes.

• Journal of Korean Society of Steel Construction
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• v.13 no.3
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• pp.245-254
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• 2001

This paper presents the basic data for the strength behavior of longitudinally profiled plates(LP plate). The effects of loading conditions, thickness and slenderness ratio of plates are examined by using FEM analysis. The analysis results shown that the strength behavior of LP plate is varied with the loading conditions. The major causes of the reduction in strength are the distribution of deflection and the slenderness ratio of plate. Based on the results, this paper presents some discussions about the strength evaluation of LP plate with considering the equivalent thickness.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.31 no.8
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• pp.847-854
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• 2007

The battery electrode of a mobile phone is made of layered polymer coated on aluminum foils and the hot rolling process is applied to increase the density per volume of an electrode for a high capacity battery. The flatness of batteries surfaces should be less than $2{\mu}m$. To satisfy the required flatness, the deformation of roll surface due to bending and heating of the roll should be minimized. Complicated hot oil paths of $100^{\circ}C$ inside the roll are required for heating the polymer layers. FEA was used to calculate thermal deformations and temperatures distributions of the roller. Based on FEA, a modified surface curvature called a crown roll was suggested and this gave the area of 30% improved flatness compared with a flat roll. The flat roll satisfied the flatness of $2{\mu}m$ in the length of 340 mm and the crown roll resulted in the longer length of 460 mm. Experiments to measure the temperature distribution and thermal strain were performed and compared with FEA. There were only 6% difference between two results.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.11 no.6
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• pp.164-168
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• 2012

In this paper, a manufacturing process for a ball bearing outer race is studied by experiments and predictions, which is composed of four hot forging stages and the final hot or warm profile ring rolling stage. An analysis model and some assumption to simulate the profile ring rolling process is introduced. The entire process including the forging stages and ring rolling stage is simulated using a rigid-thermoviscoplastic finite element method and the predictions are compared with the experiments in terms of major dimensions, showing that they are quantitatively very close to each other.