• Title/Summary/Keyword: 피로 내구성

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Durability Improvement due to the Change of Lower Arm by the Class of Automotive Body (차체의 종류별 로어암 형상의 변화에 따른 내구성 향상에 관한 연구)

  • Han, Moonsik;Cho, Jaeung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.6
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    • pp.29-34
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    • 2017
  • This study analyzed automobile lower arm assembly structure and fatigue to identify configuration changes to enhance structural safety. Parts connected to the car body were fixed and 500 N load was applied at the lower arm head. Maximum equivalent stress and maximum total deformation were minimized for model 1 ( MPa and 0.10315 mm, respectively). Fatigue analysis using extreme SAE bracket history fatigue loads showed model 1 also improved fatigue life ($3.3693{\times}10^5cycles$). This study provides important inputs to improve lower arm durability by modifying the arm configuration.

A Study on Durability of Seat Height Motor Gear by Angle (시트 하이트 모터 기어의 각도별 내구성에 관한 연구)

  • Han, Moonsik;Cho, Jaeung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.8
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    • pp.18-23
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    • 2019
  • In this study, structural and fatigue analyses of the motor gears that control the height of car seat were carried out at angles of $10^{\circ}$, $20^{\circ}$, and $30^{\circ}$. The study aims at examining which angle of the gear is superior in terms of effect on strength. In the structural and fatigue analyses, the force of 3136 N was applied to the gears, and the stress and deformation were obtained. As the analysis results, model B ($30^{\circ}$) is suggested to have the best strength and fatigue durability among the three models.

An Experimental Study on the Fatigue Behaviors Strengthened by Ventilation-Glass Fiber Plate of Reinforced Concrete Beams (철근콘크리트 보의 통기성 유리섬유판 보강에 따른 피로거동에 관한 실험적 연구)

  • Kim, Woonhak;Kang, Seokwon;Shin, Chunsik
    • Journal of the Society of Disaster Information
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    • v.8 no.4
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    • pp.391-400
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    • 2012
  • Recently, the construction industry commonly uses FRP as a reinforcement material because of its material advantages. FRP attached reinforcement has various advantages such as high strength, stiffness, excellent durability and construction practicability comparing to its weight. However, external attachment of FRP is water-tighted with low water permeable material, not draining water, probably causing damages on a permanent structure. The study manufactured it through pultrusion and examined GP(glass fiber panel) of which material-mechanical properties are almost same as the existing FRP but durability and attachment performance are better by stationary experiments, testing load-deflection curve, destruction types and load-deflection relation under repetitive loading test. As a result of 2,000,000 fatigue tests, it did not result in the destruction and showed excellent permanent attachment and durability as it displays significantly low compressive strain of concrete.

Effects of Fillers on Fatigue Crack Growth Rate of Ethylene Propylene Diene Monomer (충전제가 EPDM의 피로균열 성장속도에 미치는 영향)

  • Hong, Chang-Kook;Jung, Jae-Yeon;Cho, Dong-Lyun;Kaang, Shin-Young
    • Polymer(Korea)
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    • v.32 no.3
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    • pp.270-275
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    • 2008
  • Crack growth characteristics of elastomeric materials are an important factor determining the strength and durability. In this study, the fatigue crack growth characteristic of filled EPDM compounds with different reinforcing fillers, such as silica and carbon black, was investigated using a newly designed tester. Frequency and test temperature had significant effects on the fatigue crack growth. The crack growth rate decreased with increasing frequency and the rate increased with increasing temperature. A power law relationship between the tearing energy and crack growth was observed for filled EPDM compounds. The crack growth rate reduced with increasing filler contents. Silica filled EPDM showed a better fatigue resistance than carbon black filled EPDM. The crack growth rate of silica filled EPDM decreased up to 30 phr and increased again at 50 phr. The formation of microductile type pits was observed on the fatigue-failure surface of unfilled EPDM, and relatively coarse surface with randomly distributed tear lines was observed on the failure surface of silica filled EPDM.

Virtual Durability Test Procedures and Applications on Design of a Vehicle Suspension Module (자동차 현가모듈의 내구설계를 위한 가상 내구시험기법 정립 및 응용)

  • 손성효;허승진
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.4
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    • pp.144-150
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    • 2003
  • Recently, the virtual test techniques using computer simulation play an important part in the vehicle development procedures in order to reduce the development time and cost by replacing the physical prototypes of the vehicle components or systems with the virtual prototypes. In this paper, virtual durability test procedures for the vehicle suspension module have been developed. Virtual durability test consists of dynamic simulation computing load history of suspension components, fatigue analysis computing the life of components. A vehicle suspension module for dynamic simulation are developed and validated by comparison with the measured data obtained from the field vehicle test. And on the basis of the validated vehicle suspension model, fatigue analysis has been performed for the virtual durability design of the suspension components.

Investigation of Interfacial Adhesion of Different Shapes of Nano Carbon Fillers Reinforced Glass Fiber/Epoxy Composites by Spray Coating (형상이 다른 나노입자 스프레이 코팅에 따른 탄소계 강화 유리섬유와 에폭시 수지간 계면강도 관찰)

  • Kwon, Dong-Jun;Wang, Zuo-Jia;Choi, Jin-Young;Shin, Pyeong-Su;Lee, En-Seon;Park, Joung-Man
    • Composites Research
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    • v.27 no.3
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    • pp.109-114
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    • 2014
  • Manufacture of nancomposites has simple process for developing nanocomposites due to the increasing applications using nanofillers. This work studied nanofiller coated glass fiber for reinforcing material with good wetting and conductivity and the morphology of nanofiller coated glass fiber was analyzed by FE-SEM. The durability of reinforced glass fiber was investigated with different shapes of nanofillers using sonication rinsing method. Fatigue test was performed to evaluate the adhesion of reinforcing interface and stability of nanofiller coating layer for single fiber reinforced composites. Apparent modulus and conductivity of nanofiller coating layer were evaluated to realize multifunctional of nanocomposites. Fiber type of nanofiller was better than plate type due to better cohesion between fiber and nanofillers. At last, the stability of fiber type nanofiller of coating layer has better durability and conductivity than plate type case.

Performance Evaluation of the High Durability Asphalt Mixture for Bridge Deck Pavements (고내구성 교면포장 아스팔트 혼합물의 공용성 평가에 관한 연구)

  • Park, Hee-Mun;Choi, Ji-Young;Lee, Hyun-Jong;Hwang, Eui-Yoon
    • International Journal of Highway Engineering
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    • v.9 no.2 s.32
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    • pp.51-62
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    • 2007
  • Recently, the pavement distresses in the bridge deck have seriously affected the durability of bridge deck and driver's safety. The existing asphalt materials have the limitations in reducing the pavement distresses of brides deck. To protect the bridge deck and withstand the high deflection, it is necessary to develop the asphalt materials with good fatigue resistance for bridge deck pavement. The asphalt binder combined with SBS and two other admixtures has been developed for improving the resistance to fatigue cracking, productivity, and workability for bridge deck pavement. Based on the various binder test results, the developed binder is found to be PG 70-34 indicating very higher resistance against fatigue cracking. Fatigue testing, wheel tracking testing, and moisture susceptibility testing have been conducted to evaluate the performance of asphalt mixtures developed in this study. Laboratory test results show that the developed asphalt material has three times higher fatigue lives than the typical modified asphalt mixture. Full scale accelerated testing was also performed on the typical asphalt mixture and newly developed asphalt mixture to evaluate the full scale performance of asphalt mixtures. Test results indicate that the length of cracking on the new materials is only 38% of the typical material at the 250,000 load repetitions.

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Study on Bike Frame due to Nonuniform Fatigue Loads (불규칙 피로 하중을 받는 자전거 프레임에 대한 연구)

  • Han, Moon-Sik;Cho, Jae-Ung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.3
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    • pp.133-140
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    • 2012
  • In this study, 3 kinds of models about bike frame are simulated with static structural analysis, And fatigue life, damage and durability according to fatigue load are analyzed. A bike frame model with diamond type is compared with another model on the reinforced support with its type. In case of the reinforced support type, maximum equivalent stress or total deformation is shown with 10% or 20% more than the diamond type respectively. At both types of models, the trends of fatigue life and damage at both types are same. 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable among the cases of nonuniform fatigue loads. In case of 'Sample history' with the average stress of 0 to -1MPa and the amplitude stress of 0 to 1MPa, the possibility of maximum damage becomes 3%. This stress state can be shown with 6 times more than the damage possibility of 'SAE Bracket history' or 'SAE transmission'. In case of the reinforced support type, fatigue life becomes shorter and damage probability becomes larger at the right side installed with support than diamond type. The structural result of this study can be effectively utilized with the design on bike frame by investigating prevention and durability against its damage.

A Study on Simulation Analysis of Fatigue Deformation at Automotive Arm (자동차 암에 있어서의 피로 변형의 시뮬레이션 해석에 관한 연구)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.8 no.3
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    • pp.427-431
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    • 2007
  • The safety and the durability of the arm as an automotive chassis part under the fatigue can be predicted in this study. The fatigue life is sharply decreased from 0.5 to 0.75 at the change of load which is the amplitude load divided by average load. But its life is slightly decreased at the change of load from 0.75 to 1.5. The influence of fatigue life according to the change of load can be predicted by these results. As the value of maximum damage is 2.2 and the value of maximum compressive strain or stress is $-6.93{\times}10^{-3}$ or 349 Mpa at the connected part of rod end applied by concentrated load respectively, there is the greatest possibility of destruction due to the compression at this part.

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