• Title/Summary/Keyword: 피로 균열

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A Study on Characteristics of Fatigue Life in LOP Cruciform Fillet Welding Zone (미 용입 십자형 필릿 용접부에서의 피로 수명 특성에 관한 연구)

  • Lee, Yong-Bok
    • Journal of the Korean Institute of Gas
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    • v.16 no.3
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    • pp.29-34
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    • 2012
  • Investigating safer ways to design and use to prevent a loss of life and property by failure of the structures are necessary and assessing total fatigue life with initiation and propagation of fatigue crack accurately through fatigue analysis is very important. The object of this study is to examine the initial life and propagation life when the fatigue crack is introduced from the root which is likely to appear in LOP(Lack of Penetration) cruciform fillet welded structure including bridges, ships and gas storage facilities which are impossible to be fully penetrated and to measure the rate of fatigue life until the final cleavage failure. As the result, each rate of fatigue life for fatigue failure is somewhat different in the range of 5% according to the thickness of material, however, the overall rate of initial life is in the range of 34~39% and propagation life showed the range of 61~66%.

A Study on The Evaluation of Fracture Strength for Large Sized Structures Based upon Their Fracturing Characteristics (대형구조물의 파괴강도 특성 평가기술에 관한 연구)

  • Moon-Sik Han
    • Journal of the Society of Naval Architects of Korea
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    • v.30 no.4
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    • pp.102-111
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    • 1993
  • One of the most important design procedures for large sized structures is the evaluation of fracture strength against fatigue and brittle fractures threatening to occur in their steel members. In this paper, the safety assessment based upon the knowledge about the fracturing characteristics of such ship structures was discussed, which can be estimated from such phenomena as fatigue crack propagation and brittle fractures, as obtained by employing fracture mechanics at the basic design stage. Model tests with a partial structure specimen of full size was carried out to authenticate a question as to whether or not the fracturing characteristics of such sophisticated structures could be estimated with precision from ordinary scale specimen tests, It was shown that the behviour of fatigue crack growth of large sized structures in this study could be predicted from the results of ordinary scale specimen test.

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A Study of Development Methods of Fatigue Life Improvement for the Suspension Material (현가장치재의 피로수명향상 공법개발에 관한 연구)

  • 박경동;정찬기
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.1
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    • pp.196-202
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    • 2004
  • The development of new materials with light weight and high strength has become vital to the machinery, aircraft and auto industries. However, there are a lot of problems with developing such materials that require expensive tools, and a great deal of time and effort. Therefore, the improvement of fatigue strength and fatigue life are mainly focused on adopting residual stress(in this thesis). The compressive residual stress was imposed on the surface according to each shot velocity(57, 70, 83, 96 m/sec) based on Shot-peening, which is the method of improving fatigue life and strength. By using the methods mentioned above, the following conclusions have been drawn. 1. The fatigue crack growth rate(da/dN) of the Shot-peened material was lower than that of the Un-peened material. And in stage I, ΔKth, the threshold stress intensity factor, of the shot-peen processed material is high in critical parts unlike the Un-peened material. Also m, fatigue crack growth exponent and number of cycle of the Shot-peened material was higher than that of the Un-peened material. That is concluded from effect of da/dN. 2. Fatigue life shows more improvement in the Shot-peened material than in the Un-peened material. And compressive residual stress of surface on the Shot-peen processed operate resistance force of fatigue crack propagation.

A Study on Method of Evaluation for Deck Pavement (교면포장의 평가 방법 고찰)

  • Jo, Shin Haeng;Jo, Nam June;Jang, Jung Soon;Baek, Yu Jin;Kim, Nak Seok
    • 한국방재학회:학술대회논문집
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    • 2011.02a
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    • pp.86-86
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    • 2011
  • 토목 기술의 발달로 장대교량이 증가함에 따라 교면 포장도 더 심각한 진동 및 충격, 기상조건에 노출되게 된다. 교면 포장은 차량의 주행의 편리성뿐 아니라 교량 구조물을 보호해야 하는 역할도 함께 수행하기 때문에 일반 토공부의 포장과 다른 성능을 필요로 한다. 교면 포장의 특수함을 감안하여 교면 포장의 품질을 평가하고, 설계와 적용시 반영 한다면 교량의 내구 연한 및 시공, 유지관리 비용을 절감 할 수 있을 것이다. 본 논문에서는 교면 포장에 요구되는 성능을 조사하고, 교면 포장 특히, 장대 교량 적용시 교면 포장의 성능 평가를 위한 평가 방법을 고찰하였다. 교면 포장의 가장 큰 구조적 특징은 교량의 진동과 휨에 의해 포장이 받게 되는 휨응력이다. 특히 교량의 장경간화에 따라 더 큰 진동과 변형을 경험하게 되는 교면 포장은 그에 따른 충분한 휨 추종성과 피로 저항성을 확보하여야 한다. 기존 토공부 포장에서는 실험이 간단한 원통형 공시체를 이용한 간접인장강도 모드의 실험으로 피로 성능을 평가하였으나, 교면 포장은 실제 거동 특성과 유사한 빔 피로 시험 모드가 보다 신뢰성이 높을 것으로 판단된다. 빔 피로시험 모드로는 3점, 4점, 5점 휨 피로 시험 모드가 있으며, 각각의 모드는 지지점의 개수, 재하점의 개수에 따라 다른 거동 특성을 평가 할 수 있다. 최근 개발된 5점 휨 시험의 경우 교량에서 발생하는 부(-)모멘트를 모사할 수 있어 보다 현실적인 검증이 가능할 것으로 예상된다. 이 외에도 실제 크기 모형을 이용하여 윤하중을 가하는 Full-scale 모델의 경우 비용과 시간이 많이 소요되는 단점이 있으나 가장 신뢰성이 높은 방법이라고 할 수 있다. 교면 포장은 교량구조부로 수분이 침투되는 것을 막아주는 역할을 하여야 하며, 특히 해상 교량의 경우의 염분과 겨울철 사용되는 제빙화학제는 콘크리트의 열화와 강구조물의 부식을 발생시키므로 교면 포장의 방수 성능 검토는 매우 중요한 역할을 한다. 일반 토공부 포장과 달리 교면 포장은 하부층이 대기에 노출되어 있기 때문에 겨울철에 더 낮은 온도로 포장체의 온도가 내려가게 되고, 온도가 떨어진 포장층은 스티프니스가 증감함에 따라 저온 균열의 발생확율이 높아지며, 휨추종성도 나빠질 가능성이 높다. 따라서 저온에서의 균열 저항성 및 스티프니스를 평가하는 것은 교면 포장 재료의 중요한 인자 중 하나이다. 포장과 포장 하부층의 접착은 포장층의 일체화된 거동을 할 수 있게 하기 때문에 내구성 향상에 중요하다. 특히 교량과 같이 진동과 변형이 많은 경우에 있어 포장 접착층의 성능은 포장과 교량 구조물의 파손에 더 큰 영향을 미치게 된다. 접착성능은 실내에서의 직접인장모드와 전단접착강도 시험 모드의 실험이 있으며, 현장에서 측정하는 Pull-off 실험 등이 있다. 최근에 교통량과 중차량의 증가와 더불어 교량이 장경간화 되어 가면서 평가방법과 기준을 과거보다 엄격하게 할 필요성이 있다. 하지만 현실은 교면포장에 대한 시방규정이 모호하기 때문에 본 논문에서 제시한 국내외의 다양한 평가방법을 통해 적절한 교면포장의 성능을 평가하고 교면포장의 거동특성에 대한 이해를 함으로써 보다 발전된 교량기술을 확보할 수 있을 것이다.

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Fatigue Crack Propagation Behavior in CTS Specimen Under Mixed-Mode Loading with Hole Defefects (원공 결함을 갖는 CTS 시험편의 혼합모드 하중 하에서의 피로균열 전파거동)

  • Song, Sam-Hong;Shin, Seung-Man;Lee, Jeong-Moo;Seo, Ki-Jeong
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.137-142
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    • 2003
  • In this study, the propagation behavior of fatigue crack effected hole defects was investigated under mixed-mode I+II loading. To create mixed-mode stress field at crack tip, the compact tension shear (CTS) specimen and loading device were used in this tests. The propagation experiments of fatigue crack were performed by changing of the loading application angle(${\phi}$) and the distance(L) estimated from pre-crack tip to hole center located side by side by side with a pre-crack. As L changes, the variation for propagation aspect of fatigue crack, fatigue life and crack propagation rate were examined under mixed-mode loading. Under mixed-mode loading, the propagation rate of fatigue crack increased while the propagation direction changed dramatically because of the interference of hole defects.

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Fracture Mechanics Applied to Fatigue Crack Growth Behavior at Elevated Temperatures (고온 피로균열 성장거동에 관한 파괴역학의 응용에 관한 연구)

  • 서창민;김영호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.6
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    • pp.1552-1560
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    • 1990
  • A general form of the mathematical function in the fatigue crack growth rate law for CT specimens was determined by means of the dimensional analysis at elevated temperatures. The experimental results can be rigorously described by the combination of rate theory and fracture mechanics. The rate theory approach extends the scope of fracture mechanics through the consideration of the temperature. The fatigue crack growth rates are represented by the Arrhenius type equation. This equation explains fairly well the experimental data for Cr-Mo-V rotor steel and A517-F steel in the comparatively wide temperature regions as affected with the temperature and the stress intensity factor range interaction.

Propagation Characteristics of Fatigue Microcracks on Smooth Specimen of $2_{1/4}$ Cr-1 Mo Steel ($2_{1/4}$ Cr-1 Mo강의 평활재상의 미소한 표면피로균열의 성장특성)

  • Suh, Chang-Min;Woo, Byung-Chul;Jang, Hui-Rak
    • Journal of Ocean Engineering and Technology
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    • v.4 no.2
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    • pp.100-111
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    • 1990
  • In this paper, fatigue tests were carried out at stress test levels of 461 MPa, 441 MPa, and 431 MPa by using smooth specimen of$2_{1/4}$ Cr-1 Mo steel with the stress ratio(R) of 0.05. The initiation, growth and coalescense process of the major cracks and sub-cracks among the fatigue cracks on the smooth specimen are investigated and measured under each stress level at a constant cycle ratio by the replica technique with optical microscope. Some of the important results are as follows: In spite of the difference of stress levels, the major crack data gather into a small band in the curve of surface crack length and crack depth against cycle ratio N/Nf. The sub-crack data, however, deviate from the band of the major crack. The growth rates, da/dN, of major and sub-crack plotted against the stress intensity factor range, ${\Delta}K$, have the tendency to be compressed on a relatively small band. But it is more effective to predict fatigue life through major cracks. The propagation behavior of surface microcracks on the smooth specimens coincides with that of the specimen having an artificial small surface defect or through crack.

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Crack Closure and Growth Behavior of Short Fatigue Cracks under Random Loading (Part II : Growth Behavior and Growth Life Prediction) (짧은 피로균열의 랜덤하중하의 균열닫힘 및 진전거동(Part II : 진전거동 및 진전수명예측))

  • Lee, Shin-Young;Song, Ji-Ho
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.141-146
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    • 2000
  • Crack closure and growth behavior of physically short fatigue cracks under random loading are investigated by performing narrow- and wide-band random loading tests for various stress ratios. The importance of the crack closure phenomenon is examined by predicting the growth lives of short cracks using obtained crack opening behavior. Artificially prepared two-dimensional, short through-thickness cracks are used. The crack opening load of short cracks is much lower under random loading than under constant-amplitude loading corresponding to the largest load cycle in a random load history. This result indicates that the largest load cycle in a random load history has an effect to enhance crack opening of short cracks. Most of the life prediction ratios are within the factor of 2 scatter band except several data at very short crack sizes, indicating that crack growth predictions based on the measured crack opening data are excellent. From the results obtained in this study, it can be concluded that crack closure is the primary factor governing fatigue crack growth of short cracks under random loading as well as under constant-amplitude loading.

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A Study on Fatigue Crack Growth of Composite Patching Repaired on Cracked Thick Plate (복합재료 보강재로 보수되어진 균열을 가진 두꺼운 평판의 피로균열 성장에 관한 연구)

  • Jeong, Gi-Hyeon;Yang, Won-Ho;Go, Myeong-Hun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.12
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    • pp.2070-2077
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    • 2001
  • An experimental investigation of the effect of composite patching repair was conducted to characterize the fatigue crack growth behavior in thick A16061-T6 (6mm) panels with single bonded patch by fiber reinforced composite patch. Four patch lengths and no patch plate were examined. An analytical procedure, involving three-dimensional finite element method having three layers to model cracked aluminum plate, epoxy by adhesive and composite Patch, is calculated the stress intensity factors. From the calculated stress intensity factors, the fatigue crack growth rates are obtained. At the single patching type, different fatigue crack growth ratios through the palate thickness were investigated by using the experimental and analytical results. The results demonstrated that there was a definite variation in fatigue life depending on the size of composite patch. While crack reached the patch end, retardation of crack growth was also revealed in the bonded repair.