• Title/Summary/Keyword: 피로균열 성장 속도

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A Study on the Fatigue Crack Evaluation Method of Railway Bogie Frame (철도차량 대차를 피로균열 평가법 연구)

  • Jun, Hyun-Kyu;Seo, Jung-Won;Lee, Dong-Hyong;Kim, Hyeong-Jin
    • Journal of the Korean Society for Railway
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    • v.12 no.1
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    • pp.16-24
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    • 2009
  • In this study, fatigue crack growth rate of a cracked railway bogie frame under variable amplitude loading is predicted by applying linear elastic fracture mechanics. For this purpose, we find the critical points by reference surveying on cracked railway bogie frames. And we make an effective load history by synthesizing the dynamic load measured from the critical points of railway bogie frame during commercial line operation and the static load calculated from structural analysis. Crack growth analyses are performed at the 3 critical points under the commercial operation loading condition by assuming an initial crack size as 40 mm. and the results are compared with the experimental results from Japanese railway bogie frame crack growth case. From the analysis results, we find that around 500,000 km operating distance is necessary to bring crack growth from the initial crack to unstable crack. And it takes around 3.8 normal operating years. We conclude that it is enough time to detect the crack between normal maintenance period.

Evaluation of Fatigue Crack Propagation Depending on Fiber Array Direction in Woven CFRP Composites (평직 CFRP 복합재료의 섬유 배열각도별 피로 균열 성장 평가)

  • Geum, Jin-Hwa;Choi, Jung-Hun;Park, Hong-Sun;Koo, Jae-Mean;Seok, Chang-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.6
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    • pp.717-723
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    • 2010
  • Many researchers have studied woven fabric carbon-fiber-reinforced composite (CFRP) materials but the study of fatigue crack propagation in composites has been insufficient. It has known that the crack propagation behavior differs depending on the load and the fiber direction. In this study, the fatigue crack propagation along two different fiber array directions ($0^{\circ}$, $45^{\circ}$) in plain woven CFRP composite was investigated. Fatigue crack propagation tests were conducted on the woven CFRP composite under a sinusoidal waveform load with stress ratios of 0.1 at a frequency of 10 Hz. Once the results of the tests were obtained, fatigue crack propagation rates (da/dN) were plotted against the energy release rate amplitude (${\Delta}G$), and it was observed that either mode I crack propagation or mixed mode crack propagation occurs depending on the fiber array direction.

Effects of Strain Hardening Exponents on the Retardation of Fatigue Crack Propagation (가공경화지수가 피로균열 지연거동에 끼치는 영향)

  • 김상철;강동명
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.5
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    • pp.1193-1199
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    • 1990
  • Effects of strain hardening exponents on the behavior of fatigue crack propagation are experimentally investigated. The retardation effect of fatigue crack propagation after single overloading is investigated in relation to strain hardening exponent and crack closure. A relationship between crack opening ratio and strain hardening exponents is inspected through an examination of the crack closure behavior. An empirical equation relating retardation effect of fatigue crack propagation after single overloading, percent peak load and strain hardening exponent of materials is proposed.

Rail surface inclined crack growth analysis considering periodic grinding (주기적 마모를 고려한 레일표면 경사균열 진전해석)

  • Jun, Hyun-Kyu;You, Won-Hee;Ham, Young-Sam
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2011.04a
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    • pp.493-498
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    • 2011
  • 구름접촉피로는 차륜과 레일의 반복적인 접촉으로 인하여 발생하는 표면손상현상으로 점차 증가하는 레일손상 중 하나이다. 접촉마모 및 주기적 그라인딩보다 균열의 성장속도가 더 빨라 균열진전이 시작되는 최소균열크기(minimum crack size for growth)는 레일의 파괴방지 및 유효한 유지보수전략을 수립하는데 기초자료로 활용된다. 본 연구에서는 최소균열크기를 예측하기 위하여 차륜레일의 접촉에 영향을 미치는 주요 파라미터를 변화시키면서 최소균열크기의 변화를 살펴보았다. 이를 위하여 Fletcher와 Kapoor의 "2.5D"모델을 적용한 시뮬레이션 소프트웨어를 개발하였으며, 최대접촉하중(1174MPa), 표면마찰계수(0.1, 0.2, 0.3 and 0.4), 잔류응력, 접촉에 의한 표면마모(1.0nm/cycle), 그라인딩량(0.3mm/10MGT)을 파라미터로 하여 해석을 수행하였다. 해석결과 최소균열크기는 해석조건에 따라 1.41-1.95mm로 계산되었다.

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Estimation of Empirical Fatigue Crack Propagation Model of AZ31 Magnesium Alloys under Different Specimen Thickness Conditions (AZ31 마그네슘합금의 시편두께 조건에 따른 실험적 피로균열전파모델 평가)

  • Choi, Seon Soon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.2
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    • pp.646-652
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    • 2014
  • It is the primary aim of this paper to propose the empirical fatigue crack propagation model fit to describe a crack growth behavior of AZ31 magnesium alloys under the different specimen thickness conditions. The empirical models estimated are Paris-Erdogan model, Walker model, Forman model, and modified-Forman model. The parameters of each model are estimated by maximum likelihood method. The statistical crack growth data needed for an estimation of empirical models are obtained by fatigue crack propagation tests under the three cases of specimen thickness. It is found that the good empirical models fit to describe a crack growth behavior of AZ31 magnesium alloys under the different specimen thickness conditions are Paris-Erdogan model and Walker model. It is also verified that a fatigue crack growth rate exponent of a empirical model may be a material constant at the specimen thickness conditions of 4.75mm and 6.60mm.

An Experimental on the Evalution of Fatigue Crack Propagation of Carbon Steel (탄소강의 피로균열 진전거동 평가에 관한 실험적 연구)

  • 김희송;안병욱
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.5
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    • pp.938-946
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    • 1989
  • Using the CT specimen of carbon steel(SM45C), we estimated the fatigue crack propagation behavior in stable crack propagation range. Furthermore the fatigue crack propagation rate, Acoustic Emission(AE) count rate, and fractography characteristics were also compared among others. The following results were confirmed by experimental observation. Near-threshold stress intensity factor range(.DELTA. $K_{th}$) is influenced by stress ratio but not at the upper limit of stable crack propagation range. As stress intensity factor range(.DELTA.K) and(or) stress amplitude increase (s), both crack propagation rate(da/dN) and AE count rate(dn/dN) increase. Effective stress intensity factor range(.DELTA. $K_{off}$) determined from the crack closure point measurement by AE method is useful for the evaluation of fatigue crack propagation rate. Fractography in stable crack propagation range showed striation, and agreed with the crack propagation rate obtained either by experiment of by the results of microscopic measurements.s.

A Study on Fatigue Crack Growth of Composite Patching Repaired on Cracked Thick Plate (복합재료 보강재로 보수되어진 균열을 가진 두꺼운 평판의 피로균열 성장에 관한 연구)

  • Jeong, Gi-Hyeon;Yang, Won-Ho;Go, Myeong-Hun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.12
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    • pp.2070-2077
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    • 2001
  • An experimental investigation of the effect of composite patching repair was conducted to characterize the fatigue crack growth behavior in thick A16061-T6 (6mm) panels with single bonded patch by fiber reinforced composite patch. Four patch lengths and no patch plate were examined. An analytical procedure, involving three-dimensional finite element method having three layers to model cracked aluminum plate, epoxy by adhesive and composite Patch, is calculated the stress intensity factors. From the calculated stress intensity factors, the fatigue crack growth rates are obtained. At the single patching type, different fatigue crack growth ratios through the palate thickness were investigated by using the experimental and analytical results. The results demonstrated that there was a definite variation in fatigue life depending on the size of composite patch. While crack reached the patch end, retardation of crack growth was also revealed in the bonded repair.

A Experimental Study on the Fatigue Crack Growth Behavior of Thick Plate with Repaired Crack (보수된 균열을 가진 두꺼운 평판의 피로균열 성장 거동에 관한 실험적 연구)

  • Chung, Ki-Hyun;Yang, Won-Ho;Kim, Cheol;Sung, Ki-Deug
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.292-298
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    • 2001
  • An experimental investigation of the effect of composite patching repair was conducted to characterize the fatigue crack growth behavior in thick A16061-T6 (6mm) panels with single bonded patch by fiber reinforced composite patch. Four patch lengths and no patch plate were examined. An analytical procedure, involving three-dimensional finite element method having three layers to model cracked aluminum plate, epoxy by adhesive and composite patch, is calculated the stress intensity factors. From the calculated stress intensity factors, the fatigue crack growth rates are obtained. At the single patching type, different fatigue crack growth ratios through the plate thickness were investigated by using the experimental and analytical results. The results demonstrated that there was a definite variation in fatigue life depending on the size of composite patch. While crack reached the patch end, retardation of crack growth was also revealed in the bonded repair.

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Analysis for Defect Evaluation of Pipes in Nuclear Power Plant (원전 배관의 결함 평가를 위한 해석)

  • Lee, Joon-Seong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.7
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    • pp.3121-3126
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    • 2013
  • The integrity evaluation of pipes in nuclear power plant are essential for the safety of reactor vessel, and integrity must be assured when flaws are found. Accurate stress intensity analyses and crack growth rate data of surface-cracked components are needed for reliable prediction of their fatigue life and fracture strengths. Fatigue design and life assessment are the essential technologies to design the structures such as pipe, industrial plant equipment and so on. The effect of crack spacing on stress intensity factor K values was studied using three-dimensional finite element method (FEM). For the case of cylinder under internal pressure, a significant increase in K values observed at the deepest point of the surface crack. Also, this paper describes the fatigue analysis for cracked structures submitted to bending loads.

A Study on the Fatigue Life Prediction of Al-2024 with Corrosion (부식을 고려한 항공기재료의 부식피로수명예측 연구)

  • Kim, Wie-Dae
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.1
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    • pp.46-51
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    • 2007
  • In this study, test results for fatigue crack propagation of Al-2024-T3511 are presented considering corrosion effects, and fatigue lifes are compared for the cases of corrosion and non-corrosion. Higher corrosion environments show lower fatigue life and faster crack growth. To predict the corrosion fatigue life, a corrosion factor concept is newly introduced and applied in Paris' law. The predicted results show good agreement with experimental data and this corrosion fatigue model can be successfully used for the prediction of fatigue life of aluminum structure with corrosion effects.