• The Journal of the Convergence on Culture Technology
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• v.9 no.1
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• pp.545-550
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• 2023

A pretensioner is a safety device that protects occupants by pulling the seat belt in the event of a vehicle collision. However, since the pretensioner is driven by a explosive method, it is necessary to replace not only the gas generator but also all connecting parts including the manifold after an accident. Therefore, in this paper, we propose an elastic force-based pretensioner that can be used safely and semi-permanently. After analyzing the operating mechanism of the existing pretensioner from a thermodynamic/dynamic point of view, the spring stiffness that can be deployed within an appropriate operating time was determined by converting the gas explosion energy into elastic energy. In addition, the coil spring shape that satisfies the elastic stiffness was designed in consideration of the vehicle interior installation standard. Finally, the operating performance of the pretensioner driven by elastic force was verified through fabrication.

• Journal of Industrial Technology
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• v.26 no.A
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• pp.47-54
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• 2006

To improve passenger safety, seat belt systems with pre-tensioner that tightens seat belt webbing using explosive just before collision are widely used these days. Even though seatbelt must not unlatched without passengers' operation. explosive power of pre-tensioner can cause unlocking of a buckle. To prevent the unlocking, an anti-g mass that blocks displacement of the release button has been attached to the buckle. In this study, the dynamics and statics of locking mechanism associated with operation of anti-g buckle has been theoretically investigated, and important design variables that affect the operation of anti-g buckle have been identified. Through the total seat belt system's dynamic simulation using force and displacement inputs obtained from seat belt sled test, design of the proposed anti-g buckle has been validated.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2011.06a
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• pp.1355-1356
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• 2011

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2008.06a
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• pp.221-222
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• 2008

• Proceedings of the KSME Conference
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• 2007.05a
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• pp.1009-1014
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• 2007

To improve passenger safety, seatbelt systems with pre-tensioner that tightens seatbelt webbing using explosives just before collision are widely adopted. Even though seatbelt must not be unlatched without passenger's operation, release of a buckle due to explosion of pre-tensioner takes place in some situations resulting in serious injury to passengers. To prevent the unintended unlocking, a pendulum like part called anti-g mass is attached to the buckle to block displacement of release button. In this study, the unlocking conditions of anti-g buckle when pre-tensioner explodes has been theoretically investigated. Through multibody model of the seatbelt system incorporating every detailed part of the buckle, dynamic analysis of the seatbelt system with pre-tensioner has been performed including the driver's body model that interacts with seatbelt system. The simulations results has been validated through actual sled test with driver dummy and the seatbelt system.

• Journal of the Korean Society for Precision Engineering
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• v.27 no.3
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• pp.89-94
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• 2010

The pretensioner is used to retract the belt webbing and tighten up any slack in the event of a crash. The retracting force of the pretensioner helps move the passenger into the optimum crash position in his or her seat. In this paper, the new concept of an operating mechanism of the pretensioning system is presented. The internal gear design program is developed using MATLAB. Two kinds of numerical analysis model are created. The first one, the rigid body dynamic model, is used to estimate the performance of several gear pairs. The initial performance of the new operating mechanism is analyzed and the best combination of the gear pairs is selected. The second one, the structural dynamic model, is used to calculate the deformation of the gear teeth. To decrease the deformation and interference of the teeth, the shape of the gear pairs is changed.

• Transactions of the Korean Society of Automotive Engineers
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• v.18 no.2
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• pp.1-6
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• 2010

This study presents the practical design modification to improve the retracting performance of the pyro-typed high power pretensioner. 3 components of the pretensioner are redesigned and the usefulness of the design modification is verified by the experiment. During the pretensioning process, the gas blast generated from the gunpowder is transferred to the rack-pinion gear through the manifold. The rack-pinion gear is connected with the spool where the webbing is rolled up. According to the rotation of the pinion, the spool is turned and the webbing is winded. To help the gas blast flow well, the shape of the inner cross section of the manifold is changed. The spur gear design program is developed and used to find the best combination of the rack-pinion gear pair to increase the power transmission efficiency. The pinion guide is installed on the spool to prevent the vibration of the pinion. As a result of the experiment, the amount of the web retraction length is increased when every single design modification is applied. Therefore, the retracting performance of the pretensioner is considered to be improved if the presented design modifications are applied.

• Journal of IKEEE
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• v.22 no.1
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• pp.223-226
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• 2018

Recently, various safety technologies have been extensively developed to protect occupants from accidents. This paper surveys various automotive occupant protection technologies such as antilock braking system, traction control system, electronic brake distribution, electronic stability control, autonomous emergency braking, airbag, seatbelt pretensioner, and active headrest. Their operation principles and implementations are also explained.

• Journal of the Korean Institute of Gas
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• v.16 no.6
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• pp.102-106
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• 2012

The purpose of this paper is to study the failure cases in relation to system of Air Bag in vehicle happened in the field. In the first example, it was separated the soldering parts connected the wire pin between air bag module and clock spring of air bag. Whenever the pin shake by the car's vibration, the driver verified the malfunction phenomenon appeared air bag warning lamp on instrument panel in front of driver's seat. in car inside room. The second example, it verified the warning lamp lighting phenomenon of air bag by produced the circuit plate non-contacting of single an element in air bag electronic control unit. The third example, it verified the light of air bag warning indicator lamp by separated with soldering parts connecting inner pin and resistance terminal of seat belt pretensioner using passenger seat. The fourth example, when the passenger car crash a back of truck, the former bumper get jammed under the latter as the roof height of car low less than that. Therefore, the impact of Car's collision verified that don't transfer with body frame of vehicle because of no attachment impact sensor in it.