• Title/Summary/Keyword: 프레임 응력

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절연절단 방식의 프로브 빔 제작

  • Hong, Pyo-Hwan;Gong, Dae-Yeong;Pyo, Dae-Seung;Lee, Jong-Hyeon;Lee, Dong-In;Kim, Bong-Hwan;Jo, Chan-Seop
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.449-449
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    • 2013
  • 최근 반도체 소자의 집적회로는 점점 복잡해지고 있는 반면, 소자의 크기는 작아지고 있으며 그로 인해 패드의 크기가 작아지고 패드사이의 간격 또한 협소해지고 있다. 따라서 웨이퍼 단계에서 제조된 집적회로의 불량여부를 판단하기위한 검사 장비인 프로브카드(Probe Card)의 높은 집적도가 요구되고 있다. 하지만 기존의 MEMS 공법으로 제작되는 프로브 빔은 복잡한 제조 공정과 높은 생산비용, 낮은 집적도의 문제점을 가지고 있다. 본 연구에서는 이러한 문제점을 해결하기 위하여 간단한 제조 공정과 낮은 생산비용, 높은 집적도를 가지는 프로브 빔을 개발하기 위하여 절연절단 방식으로 BeCu (Beryllium-Copper) 프로브 빔을 제작하였다. 낮은 소비 전력으로 우수한 프로브 빔 어레이를 제작하기 위해서 가장 고려해야할 대상은 프로브 빔의 재료와 구조(형상)이다. 절연전단 방식으로 프로브 빔을 형성할 때 요구되는 Fusing current는 프로브 빔의 구조(형상)에 크게 영향을 받는다. 낮은 Fusing current는 소비 전력을 줄여주고, 절연절단으로 형성되는 프로브 빔의 단면(끝)을 날카롭게 하여 프로브 빔과 집적회로의 패드 간의 접촉 저항을 감소시킨다. 프로브 빔의 제작은 BeCu 박판을 빔 형태로 식각하여 제작하였으며, 실리콘 비아 홀(Via hole) 구조의 기판위에 정렬하여 soldering 공정을 통해 실리콘 기판과 BeCu 박판을 접합시켰다. 접합된 프로브 빔의 끝부분을 들어 올린 상태로 전류를 인가하여 stress free 상태로 만들어 내부 응력을 제거하였으며, BeCu 박판에 fusing current를 인가하여 BeCu 박판 프레임으로부터 제거를 하였다. 제작된 프로브 빔의 길이는 1.7 mm, 폭은 $50{\mu}m$, 두께는 $15{\mu}m$, 절단부의 단면적은 1$50{\mu}m^2$로 제작되었다. 그리고 프로브 빔의 절단부의 길이는 $50{\mu}m$ 부터 $90{\mu}m$까지 $10{\mu}m$ 증가시켜 제작되었다. 이후에 절연절단 공정에 요구되는 Fusing current를 측정하였고, 절연절단 후의 절단면의 형상을 SEM (Scanning Electron Microscope)장비를 통하여 확인하였다. 절단부의 길이가 $50{\mu}m$일 때 5.98A의 fusing current를 얻었으며, 절연절단 후 절단부 상태 또한 가장 우수했다. 본 연구에서 제안된 프로브 빔 제작 방법은 프로브카드 및 테스트 소켓(Test socket) 생산에 응용이 가능하리라 기대한다.

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A Study on Improving the Fatigue Life for a Woven Glass Fabric/Epoxy Laminate Composite Applied to Railway Vehicles (철도차량용 직물 유리섬유/에폭시 적층 복합재의 피로수명 향상 방안 연구)

  • Ko, Hee-Young;Shin, Kwang-Bok;Kim, Jung-Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.2
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    • pp.203-209
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    • 2010
  • In this study, the fatigue characteristics and life of a woven glass fabric/epoxy laminate composite applied to railway vehicles was evaluated. The fatigue test was conducted using a tension-tension load with a stress ratio R of 0.1 and frequency of 5 Hz. Two types of woven glass fabric/epoxy laminate composite was used in the fatigue test: with and without carbon/epoxy ply reinforcement. In addition, the fatigue life of the woven glass fabric/epoxy laminate composite was compared with that of aluminum 6005, which is used in the car body and underframe structures of railway vehicles. The test results showed that the failure strength and life of the woven glass fabric/epoxy laminate composite reinforced with three carbon/epoxy plies had a remarkable improvement compared with that of the bare specimen without reinforcement.

A Study on Stability Estimation of a Orchard Vehicle using Multi-Body Dynamic and Finite Element Analysis (다물체 동역학 및 유한요소 해석을 통한 과수원용 작업차량 안정성 평가에 관한 연구)

  • Han, Chang-Woo;Son, Jae-Hwan;Park, Kee-Jin;Jang, Eun-Sil;Woo, Seung-Min
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.9
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    • pp.4142-4148
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    • 2013
  • Because of effective fruit growing and management in the slope land, the use of orchard vehicle with lifting utilities has been increased. For this reason the study on the stability of that vehicle for worker's safety is needed. This study is investigated on the stability estimation of orchard vehicle with four wheels and dual rectangular-type lifting utilities which can be moved on the dirt sloping load. Through the multi-body dynamics analysis on the vehicle mechanism, overturning angles of 19.2 and $34.6^{\circ}$ in the right-left and front-rear direction can be calculated. It is determined tractive resistances and required powers of the wheels. And through the finite element analysis on the frame of lifting utility its maximum von-Mises stress is 146 MPa and it is structural stable. Therefore it is known that the orchard vehicle with wheels and lifting utilities has static and dynamic stability.

A Study on the Computational Design and Analysis of a Die Bonder for LED Chip Fabrication (LED칩 제조용 다이 본더의 전산 설계 및 해석에 대한 연구)

  • Cho, Yong-Kyu;Lee, Jung-Won;Ha, Seok-Jae;Cho, Myeong-Woo;Choi, Won-Ho
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.8
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    • pp.3301-3306
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    • 2012
  • In LED chip packaging, die bonding is a very important process which fixes the LED chip on the lead frame to provide enough strength for the next process. Conventional pick-up device of the die bonder is simply operated by up and down motion of a collet and an ejector pin. However, this method may cause undesired problems such as position misalignment and/or severe die damage when the pick-up device reaches the die. In this study, to minimize the position alignment error and die damage, a die bonder is developed by adopting a new pick-up head for precise alignment and high speed feeding. To evaluate structural stability of the designed system, required finite element model of the die bonder is generated, and structural analysis is performed. Vibration analysis of the pick-up head is also performed using developed finite element model at operation frequency range. As a result of the analysis, deformation, stress, and natural frequency of the die bonder are investigated.

Structural Safety Analysis of a Spherical Flight Simulator Designed with a GFRP-Foam Sandwich Composite (GFRP-폼 샌드위치 복합재료로 설계된 구체 비행 시뮬레이터의 구조 안정성 평가)

  • Hong, Chae-Young;Ji, Wooseok
    • Composites Research
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    • v.32 no.5
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    • pp.279-283
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    • 2019
  • A flight training simulator of a fully spherical configuration is being developed to precisely and quickly control six degrees of freedom (Dof) motions especially with unlimited rotations. The full-scale simulator should be designed with a lightweight material to reduce inertial effects for fast and stable feedback controls while no structural failure is ensured during operations. In this study, a sandwich composite consisting of glass fiber reinforced plastics and a foam core is used to obtain high specific strengths and specific stiffnesses. T-type stainless steel frames are inserted to minimize the deformation of the sphere curvature. Finite element analysis is carried out to evaluate structural safety of the simulator composed of the sandwich sphere and steel frames. The analysis considers the weights of the equipment and trainee and it is assumed to be 200 kg. Gravity acceleration is also considered. The stresses and displacement acting on the simulator are calculated and the safety is assessed under two different situations.

Strain-Based Shear Strength Model for Prestressed Beams (프리스트레스트 콘크리트 보를 위한 변형률 기반 전단강도 모델)

  • Kang, Soon-Pil;Choi, Kyoung-Kyu;Park, Hong-Gun
    • Journal of the Korea Concrete Institute
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    • v.21 no.1
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    • pp.75-84
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    • 2009
  • An analytical model for predicting the shear strength of prestressed concrete beams without shear reinforcement was developed, on the basis of the existing strain-based shear strength model. It was assumed that the compression zone of intact concrete in the cross-section primarily resisted the shear forces rather than the tension zone. The shear capacity of concrete was defined based on the material failure criteria of concrete. The shear capacity of the compression zone was evaluated along the inclined failure surface, considering the interaction with the compressive normal stress. Since the distribution of the normal stress varies with the flexural deformation of the beam, the shear capacity was defined as a function of the flexural deformation. The shear strength of a beam was determined at the intersection of the shear capacity curve and the shear demand curve. The result of the comparisons to existing test results showed that the proposed model accurately predicted the shear strength of the test specimens.

Virtual Optimal Design of Satellite Adapter in Parallel Computing Environment (병렬 컴퓨팅 환경 하에서 인공위성 어댑터 가상최적설계)

  • Moon, Jong-Keun;Yoon, Young-Ha;Kim, Kyung-Won;Kim, Sun-Won;Kim, Jin-Hee;Kim, Seung-Jo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.11
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    • pp.973-982
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    • 2007
  • In this paper, optimal design framework is developed by automatic mesh generation and PSO(Particle Swarm Optimization) algorithm based on parallel computing environment and applied to structural optimal design of satellite adapter module. By applying automatic mesh generation, it became possible to change the structural shape of adapter module. PSO algorithm was merged with parallel computing environment and for maximizing a computing performance, asynchronous PSO algorithm was developed and could reduce the computing time of optimization process. As constraint conditions, eigen-frequency and maximum stress was considered. Finally using optimal design framework, weight reduction of satellite adapter module is derived with satisfaction of structural safety.

Resistance to Weathering with Materials for Fisheries Facilities 2. Photodegradation of Plastic Materials for Floatation Unit (수산 시설용 재료의 내후성에 관한 연구 2. 부력재용 플라스틱 재료의 내후성)

  • 김태호
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.37 no.2
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    • pp.140-146
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    • 2001
  • In order to analyze the photodegradation of plastic materials for floats or frames of fisheries facilities, weathering experiment on 3 kinds of plastic materials like high density PE of Korea(KHDPE) and Norway(NHDPE) and high strength PVC(Hi-PVC) was carried out during 900 hours exposure by using xenon light source of weather-Ometer. The results obtained are as follows; With increasing of ultraviolet radiation(UVR) time, a remarkable losses in the mechanical properties of each specimen were observed except for the remaining strain of HDPE materials. As NHDPE lost almost 15% of its initial tensile stress during a 900 hours exposure followed by KHDPE 12% and Hi-PVC 6%. In addition, the remaining tensile stress RS(kg/$mm^2$) decreases almost linearly with the lapse of exposure time to light Y(Year) and the empirical equations of each specimen computed as follows; KHDPE : RS=2.6769-0.0003Y($r^2$=0.63) Hi-PVC : RS=5.3470-0.0003Y($r^2$=0.91) NHDPE : RS=2.4929-0.0004Y($r^2$=0.97) It was observed by scanning electron microscope that all specimens with UVR time had started to decompose and had bubbled areas and small holes.

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Applicability Evaluation of Using Logarithmic velocity law for Assessing Local Shear Stress in Straight and Meandering River Channel (직선 및 사행 하천에서의 대수법칙를 이용한 국부 소류력 산정 적용성 검토)

  • Kim, Jong Min;Kim, Dong Su;Son, Geun Soo
    • Proceedings of the Korea Water Resources Association Conference
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    • 2015.05a
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    • pp.172-172
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    • 2015
  • 하천에서 발생하는 소류력은 하상 변동을 발생시키기 때문에 주변 구조물이나 하천의 흐름특성 등을 변화시키게 되며, 유사이송, 침식 및 퇴적, 유동해석 등에 매우 중요한 하천 계수이다. 하천에서 소류력의 직접 측정은 매우 어려워 직접 측정 대신 하천경사 및 동수반경을 기반한 단면 평균소류력 산정 공식을 일반적으로 이용한다. 그러나, 이러한 방식은 상세한 유사이송, 세굴 등의 해석에는 한계가 있기 때문에 국부적인 소류력이 필요하다. 실내 실험에서는 프레스톤게이지를 활용한 직접 측정이나, 난류측정을 통한 레이놀즈 분포를 외삽하여 단면에서 국부적인 소류력을 측정하는 방식이 사용되어 왔다. 반면, 실제 하천에서는 국부 소류력 직접측정 및 난류 산정이 거의 불가능하거나 비효율적이므로 대안으로 하천의 연직유속분포에 대수분포를 적용하여 소류력을 추정하는 간접적인 방법이 제시되어 왔다. 일부 실내실험에서 대수법칙을 통한 소류력 산정 방식은 직접 측정을 통해 검증한 바가 있으나 실제 하천은 난류의 공간 시간적 스케일이 실내 규모와 상이하여 국부 소류력에 영향을 미칠 수 있어 이러한 검증결과를 현장 적용하기에는 한계가 있다. 본 연구에서는 실제 규모 하천에서 대수법칙을 활용한 국부 소류력 산정 결과와 레이놀즈 응력의 연직분포 측정을 통해 산정한 값과 비교하여 대수법칙 활용 소류력 산정 방식의 적용성을 검토하였다. 실험은 중소규모의 하천을 재현한 한국건설기술연구원 안동하천실험센터 직선(A1) 및 사행(A2) 하천의 유속측정을 수행하였으며, 유속 측정에는 정밀도가 높으나 실내에서 주로 사용된 초음파지점유속계(Micro ADV)를 현장에 설치하여 사용하였다. ADV의 관측 시간은 90초이며, 직선수로에서는 횡방향으로 25 cm 간격, 수심방향으로는 5 ~ 10 cm 간격으로 측정하였고, 사행수로는 횡방향으로 50 cm 간격, 수심방향 5 ~ 10 cm 간격으로 측정을 수행하였다. 실험결과 대수법칙과 레이놀즈 분포로부터 산정된 국부 소류력은 사행과 직선 모두 상당한 이격을 보였다.

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A Data-driven Multiscale Analysis for Hyperelastic Composite Materials Based on the Mean-field Homogenization Method (초탄성 복합재의 평균장 균질화 데이터 기반 멀티스케일 해석)

  • Suhan Kim;Wonjoo Lee;Hyunseong Shin
    • Composites Research
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    • v.36 no.5
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    • pp.329-334
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    • 2023
  • The classical multiscale finite element (FE2 ) method involves iterative calculations of micro-boundary value problems for representative volume elements at every integration point in macro scale, making it a computationally time and data storage space. To overcome this, we developed the data-driven multiscale analysis method based on the mean-field homogenization (MFH). Data-driven computational mechanics (DDCM) analysis is a model-free approach that directly utilizes strain-stress datasets. For performing multiscale analysis, we efficiently construct a strain-stress database for the microstructure of composite materials using mean-field homogenization and conduct data-driven computational mechanics simulations based on this database. In this paper, we apply the developed multiscale analysis framework to an example, confirming the results of data-driven computational mechanics simulations considering the microstructure of a hyperelastic composite material. Therefore, the application of data-driven computational mechanics approach in multiscale analysis can be applied to various materials and structures, opening up new possibilities for multiscale analysis research and applications.